OSA's Digital Library

Optics Express

Optics Express

  • Vol. 17, Iss. 7 — Mar. 30, 2009
  • pp: 5656–5665

Parametric modeling of edge effects for polishing tool influence functions

Dae Wook Kim, Won Hyun Park, Sug-Whan Kim, and James H. Burge  »View Author Affiliations


Optics Express, Vol. 17, Issue 7, pp. 5656-5665 (2009)
http://dx.doi.org/10.1364/OE.17.005656


View Full Text Article

Enhanced HTML    Acrobat PDF (935 KB)





Browse Journals / Lookup Meetings

Browse by Journal and Year


   


Lookup Conference Papers

Close Browse Journals / Lookup Meetings

Article Tools

Share
Citations

Abstract

Computer controlled polishing requires accurate knowledge of the tool influence function (TIF) for the polishing tool (i.e. lap). While a linear Preston’s model for material removal allows the TIF to be determined for most cases, nonlinear removal behavior as the tool runs over the edge of the part introduces a difficulty in modeling the edge TIF. We provide a new parametric model that fits 5 parameters to measured data to accurately predict the edge TIF for cases of a polishing tool that is either spinning or orbiting over the edge of the workpiece.

© 2009 Optical Society of America

OCIS Codes
(220.0220) Optical design and fabrication : Optical design and fabrication
(220.4610) Optical design and fabrication : Optical fabrication
(220.5450) Optical design and fabrication : Polishing

ToC Category:
Optical Design and Fabrication

History
Original Manuscript: January 13, 2009
Revised Manuscript: March 3, 2009
Manuscript Accepted: March 20, 2009
Published: March 25, 2009

Citation
Dae Wook Kim, Won Hyun Park, Sug-Whan Kim, and James H. Burge, "Parametric modeling of edge effects for polishing tool influence functions," Opt. Express 17, 5656-5665 (2009)
http://www.opticsinfobase.org/oe/abstract.cfm?URI=oe-17-7-5656


Sort:  Author  |  Year  |  Journal  |  Reset  

References

  1. M. Johns, "The Giant Magellan Telescope (GMT)," Proc. SPIE 6986, 698603 (2008). [CrossRef]
  2. M. Clampin, "Status of the James Webb Space Telescope (JWST)," Proc. SPIE 7010, 70100L (2008). [CrossRef]
  3. R. Aspden, R. McDonough, and F. R. Nitchie, Jr, "Computer assisted optical surfacing," Appl. Opt. 11, 2739-2747 (1972). [CrossRef] [PubMed]
  4. R. E. Wagner and R. R. Shannon, "Fabrication of aspherics using a mathematical model for material removal," Appl. Opt. 13, 1683-1689 (1974). [CrossRef] [PubMed]
  5. D. J. Bajuk, "Computer controlled generation of rotationally symmetric aspheric surfaces," Opt. Eng. 15, 401-406 (1976).
  6. R. A. Jones, "Grinding and polishing with small tools under computer control," Opt. Eng. 18, 390-393 (1979).
  7. R. A. Jones, "Computer-controlled polishing of telescope mirror segments," Opt. Eng. 22, 236-240 (1983).
  8. R. A. Jones, "Computer-controlled optical surfacing with orbital tool motion," Opt. Eng. 25, 785-790 (1986).
  9. J. R. Johnson and E. Waluschka, "Optical fabrication-process modeling-analysis tool box," Proc. SPIE 1333, 106-117 (1990). [CrossRef]
  10. R. A. Jones and W. J. Rupp, "Rapid optical fabrication with CCOS," Proc. SPIE 1333, 34-43 (1990). [CrossRef]
  11. D. W. Kim and S. W. Kim, "Static tool influence function for fabrication simulation of hexagonal mirror segments for extremely large telescopes," Opt. Express. 13, 910-917 (2005). [CrossRef] [PubMed]
  12. D. D. Walker, A. T. Beaucamp, D. Brooks, V. Doubrovski, M. Cassie, C. Dunn, R. Freeman, A. King, M. Libert, G. McCavana, R. Morton, D. Riley, and J. Simms, "New results from the Precessions polishing process scaled to larger sizes," Proc. SPIE 5494, 71-80 (2004). [CrossRef]
  13. E. Luna-Aguilar, A. Cordero-Davila, J. Gonzalez Garcia, M. Nunez-Alfonso, V. H. Cabrera-Pelaez, C. Robledo-Sanchez, J. Cuautle-Cortez, and M. H. Pedrayes-Lopez, "Edge effects with Preston equation," Proc. SPIE 4840, 598-603 (2003). [CrossRef]
  14. A. Cordero-Davila, J. Gonzalez-Garcia, M. Pedrayes-Lopez, L. A. Aguilar-Chiu, J. Cuautle-Cortes, and C. Robledo-Sanchez, "Edge effects with the Preston equation for a circular tool and workpiece," Appl. Opt. 43, 1250-1254 (2004). [CrossRef] [PubMed]
  15. B. C. Crawford, D. Loomis, N. Schenck, and B. Anderson, Optical Engineering and Fabrication Facility, University of Arizona, 1630 E. University Blvd, Tucson, Arizona 85721, (personal communication, 2008).
  16. D. W. Kim, College of Optical Sciences, University of Arizona, 1630 E. University Blvd, Tucson, Arizona 85721, W. H. Park, and J. H. Burge are preparing a manuscript to be called "Edge tool influence function model including tool stiffness and bending effects."
  17. D. W. Kim, College of Optical Sciences, University of Arizona, 1630 E. University Blvd, Tucson, Arizona 85721, and J. H. Burge are preparing a manuscript to be called "Time scale dependent conformable tool."

Cited By

Alert me when this paper is cited

OSA is able to provide readers links to articles that cite this paper by participating in CrossRef's Cited-By Linking service. CrossRef includes content from more than 3000 publishers and societies. In addition to listing OSA journal articles that cite this paper, citing articles from other participating publishers will also be listed.

Supplementary Material


» Media 1: AVI (639 KB)     
» Media 2: AVI (621 KB)     

« Previous Article  |  Next Article »

OSA is a member of CrossRef.

CrossCheck Deposited