Three-dimensional parallel holographic micropatterning using a spatial light modulator
Optics Express, Vol. 16, Issue 20, pp. 15942-15948 (2008)
http://dx.doi.org/10.1364/OE.16.015942
Acrobat PDF (1590 KB)
Abstract
We present a micropatterning method for the automatic transfer and arbitrary positioning of computer-generated three-dimensional structures within a substrate. The Gerchberg-Saxton algorithm and an electrically addressed spatial light modulator (SLM) are used to create and display phase holograms, respectively. A holographic approach to light manipulation enables arbitrary and efficient parallel photo-patterning. Multiple pyramidal microstructures were created simultaneously in a photosensitive adhesive. A scanning electron microscope was used to confirm successful replication of the desired microscale structures.
© 2008 Optical Society of America
1. Introduction
W. H. Zhou, S. M. Kuebler, K. L. Braun, T. Y. Yu, J. K. Cammack, C. K. Ober, J. W. Perry, and S. R. Marder, “An efficient two-photon-generated photoacid applied to positive-tone 3D microfabrication,” Science 296, 1106–1109 (2002). [CrossRef] [PubMed]
S. Kawata, H. B. Sun, T. Tanaka, and K. Takada, “Finer features for functional microdevices - Micromachines can be created with higher resolution using two-photon absorption,” Nature 412, 697698 (2001). [CrossRef]
B. H. Cumpston, S. P. Ananthavel, S. Barlow, D. L. Dyer, J. E. Ehrlich, L. L. Erskine, A. A. Heikal, S. M. Kuebler, I. Y. S. Lee, D. McCord-Maughon, J. Q. Qin, H. Rockel, M. Rumi, X. L. Wu, S. R. Marder, and J.W. Perry, “Twophoton polymerization initiators for three-dimensional optical data storage and microfabrication,” Nature 398, 5154 (1999).
H. B. Yin, T. Brown, J. S. Wilkinson, R. W. Eason, and T. Melvin, “Submicron patterning of DNA oligonucleotides on silicon,” Nucleic Acids Research 32,915 (2004). [CrossRef]
A. Lachish-Zalait, D. Zbaida, E. Klein, and M. Elbaum, “Direct surface patterning from solutions: Localized microchemistry using a focused laser,” Adv. Funct. Mater. 11, 218223 (2001). [CrossRef]
R. T. Hill and J. B. Shear, “Enzyme-nanoparticle functionalization of three-dimensional protein scaffolds,” Anal. Chem. 78, 70227026 (2006). [CrossRef]
B. Kaehr, N. Ertas, R. Nielson, R. Allen, R. T. Hill, M. Plenert, and J. B. Shear, “Direct-write fabrication of functional protein matrixes using a low-cost Q-switched laser,” Anal. Chem. 78, 31983202 (2006). [CrossRef]
K. Itoga, J. Kobayashi, M. Yamato, A. Kikuchi, and T. Okano, “Maskless liquid-crystal-display projection photolithography for improved design flexibility of cellular micropatterns,” Biomaterials 27, 30053009 (2006). [CrossRef]
S. Hasegawa, Y. Hayasaki, and N. Nishida, “Holographic femtosecond laser processing with multiplexed phase Fresnel lenses,” Opt. Lett. 31, 17051707 (2006). [CrossRef]
Y. Kuroiwa, N. Takeshima, Y. Narita, S. Tanaka, and K. Hirao, “Arbitrary micropatterning method in femtosecond laser microprocessing using diffractive optical elements,” Opt. Express 12, 19081915 (2004). [CrossRef]
J. E. Curtis, B. A. Koss, and D. G. Grier, “Dynamic holographic optical tweezers,” Opt. Commun. 207, 169175 (2002). [CrossRef]
J. Leach, K. Wulff, G. Sinclair, P. Jordan, J. Courtial, L. Thomson, G. Gibson, K. Karunwi, J. Cooper, Z. J. Laczik, and M. Padgett, “Interactive approach to optical tweezers control,” Appl. Opt. 45, 897903 (2006). [CrossRef]
2. Optical setup
3. Manufacturing procedure
M. S. Johannes, J. F. Kuniholm, D. G. Cole, and R. L. Clark, “Automated CAD/CAM-based nanolithography using a custom atomic force microscope,” IEEE Transactions on Automation Science and Engineering 3, 236239 (2006). [CrossRef]
J. Liesener, M. Reicherter, T. Haist, and H. J. Tiziani, “Multi-functional optical tweezers using computer-generated holograms,” Opt. Commun. 185, 7782 (2000). [CrossRef]
M. A. Seldowitz, J. P. Allebach, and D. W. Sweeney, “Synthesis of Digital Holograms by Direct Binary Search,” Appl. Opt. 26, 27882798 (1987). [CrossRef]
J. Leach, K. Wulff, G. Sinclair, P. Jordan, J. Courtial, L. Thomson, G. Gibson, K. Karunwi, J. Cooper, Z. J. Laczik, and M. Padgett, “Interactive approach to optical tweezers control,” Appl. Opt. 45, 897903 (2006). [CrossRef]
J. Leach, K. Wulff, G. Sinclair, P. Jordan, J. Courtial, L. Thomson, G. Gibson, K. Karunwi, J. Cooper, Z. J. Laczik, and M. Padgett, “Interactive approach to optical tweezers control,” Appl. Opt. 45, 897903 (2006). [CrossRef]
T. Tanaka, H. B. Sun, and S. Kawata, “Rapid sub-diffraction-limit laser micro/nanoprocessing in a threshold material system,” Appl. Phys. Lett. 80, 312314 (2002). [CrossRef]
W. H. Teh, U. Durig, G. Salis, R. Harbers, U. Drechsler, R. F. Mahrt, C. G. Smith, and H. J. Guntherodt, “SU-8 for real three-dimensional subdiffraction-limit two-photon microfabrication,” Appl. Phys. Lett. 84, 40954097 (2004). [CrossRef]
4. Substrate selection and preparation
5. Results and discussion
6. Conclusion
References and links
W. H. Zhou, S. M. Kuebler, K. L. Braun, T. Y. Yu, J. K. Cammack, C. K. Ober, J. W. Perry, and S. R. Marder, “An efficient two-photon-generated photoacid applied to positive-tone 3D microfabrication,” Science 296, 1106–1109 (2002). [CrossRef] [PubMed] | |
S. Kawata, H. B. Sun, T. Tanaka, and K. Takada, “Finer features for functional microdevices - Micromachines can be created with higher resolution using two-photon absorption,” Nature 412, 697698 (2001). [CrossRef] | |
B. H. Cumpston, S. P. Ananthavel, S. Barlow, D. L. Dyer, J. E. Ehrlich, L. L. Erskine, A. A. Heikal, S. M. Kuebler, I. Y. S. Lee, D. McCord-Maughon, J. Q. Qin, H. Rockel, M. Rumi, X. L. Wu, S. R. Marder, and J.W. Perry, “Twophoton polymerization initiators for three-dimensional optical data storage and microfabrication,” Nature 398, 5154 (1999). | |
C. B. Arnold and A. Pique, “Laser Direct-Write Processing,” MRS Bulletin 32, 915 (2007). | |
H. B. Yin, T. Brown, J. S. Wilkinson, R. W. Eason, and T. Melvin, “Submicron patterning of DNA oligonucleotides on silicon,” Nucleic Acids Research 32,915 (2004). [CrossRef] | |
A. Lachish-Zalait, D. Zbaida, E. Klein, and M. Elbaum, “Direct surface patterning from solutions: Localized microchemistry using a focused laser,” Adv. Funct. Mater. 11, 218223 (2001). [CrossRef] | |
R. T. Hill and J. B. Shear, “Enzyme-nanoparticle functionalization of three-dimensional protein scaffolds,” Anal. Chem. 78, 70227026 (2006). [CrossRef] | |
B. Kaehr, N. Ertas, R. Nielson, R. Allen, R. T. Hill, M. Plenert, and J. B. Shear, “Direct-write fabrication of functional protein matrixes using a low-cost Q-switched laser,” Anal. Chem. 78, 31983202 (2006). [CrossRef] | |
K. Itoga, J. Kobayashi, M. Yamato, A. Kikuchi, and T. Okano, “Maskless liquid-crystal-display projection photolithography for improved design flexibility of cellular micropatterns,” Biomaterials 27, 30053009 (2006). [CrossRef] | |
T. Kondo, S. Juodkazis, V. Mizeikis, H. Misawa, and S. Matsuo, “Holographic lithography of periodic two- and three-dimensional microstructures in photoresist SU-8,” Opt. Express 14, 79437953 (2006). | |
S. Hasegawa, Y. Hayasaki, and N. Nishida, “Holographic femtosecond laser processing with multiplexed phase Fresnel lenses,” Opt. Lett. 31, 17051707 (2006). [CrossRef] | |
Y. Kuroiwa, N. Takeshima, Y. Narita, S. Tanaka, and K. Hirao, “Arbitrary micropatterning method in femtosecond laser microprocessing using diffractive optical elements,” Opt. Express 12, 19081915 (2004). [CrossRef] | |
N. J. Jenness, K. D. Wulff, M. S. Johannes, D. G. Cole, and R. L. Clark, “Dynamic Maskless Holographic Lithography,” Proceedings of ASME IDETC/CIE 2007 Micro- and Nanosystems (2007). | |
J. E. Curtis, B. A. Koss, and D. G. Grier, “Dynamic holographic optical tweezers,” Opt. Commun. 207, 169175 (2002). [CrossRef] | |
J. Leach, K. Wulff, G. Sinclair, P. Jordan, J. Courtial, L. Thomson, G. Gibson, K. Karunwi, J. Cooper, Z. J. Laczik, and M. Padgett, “Interactive approach to optical tweezers control,” Appl. Opt. 45, 897903 (2006). [CrossRef] | |
M. S. Johannes, J. F. Kuniholm, D. G. Cole, and R. L. Clark, “Automated CAD/CAM-based nanolithography using a custom atomic force microscope,” IEEE Transactions on Automation Science and Engineering 3, 236239 (2006). [CrossRef] | |
J. Liesener, M. Reicherter, T. Haist, and H. J. Tiziani, “Multi-functional optical tweezers using computer-generated holograms,” Opt. Commun. 185, 7782 (2000). [CrossRef] | |
R.W. Gerchberg and W. O. Saxton, “A practical algorithm for the determination of phase image and diffraction plane pictures,” Optik 35, 237248 (1972). | |
M. A. Seldowitz, J. P. Allebach, and D. W. Sweeney, “Synthesis of Digital Holograms by Direct Binary Search,” Appl. Opt. 26, 27882798 (1987). [CrossRef] | |
T. Tanaka, H. B. Sun, and S. Kawata, “Rapid sub-diffraction-limit laser micro/nanoprocessing in a threshold material system,” Appl. Phys. Lett. 80, 312314 (2002). [CrossRef] | |
W. H. Teh, U. Durig, G. Salis, R. Harbers, U. Drechsler, R. F. Mahrt, C. G. Smith, and H. J. Guntherodt, “SU-8 for real three-dimensional subdiffraction-limit two-photon microfabrication,” Appl. Phys. Lett. 84, 40954097 (2004). [CrossRef] |
OCIS Codes
(090.1760) Holography : Computer holography
(140.3300) Lasers and laser optics : Laser beam shaping
(230.6120) Optical devices : Spatial light modulators
ToC Category:
Laser Micromachining
History
Original Manuscript: June 20, 2008
Revised Manuscript: September 17, 2008
Manuscript Accepted: September 19, 2008
Published: September 23, 2008
Citation
Nathan J. Jenness, Kurt D. Wulff, Matthew S. Johannes, Miles J. Padgett, Daniel G. Cole, and Robert L. Clark, "Three-dimensional parallel holographic
micropatterning using a spatial light
modulator," Opt. Express 16, 15942-15948 (2008)
http://www.opticsinfobase.org/oe/abstract.cfm?URI=oe-16-20-15942
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References
- W. H. Zhou, S. M. Kuebler, K. L. Braun, T. Y. Yu, J. K. Cammack, C. K. Ober, J. W. Perry, and S. R. Marder, "An efficient two-photon-generated photoacid applied to positive-tone 3D microfabrication," Science 296, 1106-1109 (2002). [CrossRef] [PubMed]
- S. Kawata, H. B. Sun, T. Tanaka, and K. Takada, "Finer features for functional microdevices - Micro machines can be created with higher resolution using two-photon absorption," Nature 412, 697-698 (2001). [CrossRef]
- B. H. Cumpston, S. P. Ananthavel, S. Barlow, D. L. Dyer, J. E. Ehrlich, L. L. Erskine, A. A. Heikal, S. M. Kuebler, I. Y. S. Lee, D. McCord-Maughon, J. Q. Qin, H. Rockel, M. Rumi, X. L. Wu, S. R. Marder, and J. W. Perry, "Two photon polymerization initiators for three-dimensional optical data storage and microfabrication," Nature 398, 51-54 (1999).
- C. B. Arnold and A. Pique, "Laser Direct-Write Processing," MRS Bulletin 32, 915 (2007).
- H. B. Yin, T. Brown, J. S. Wilkinson, R. W. Eason, and T. Melvin, "Submicron patterning of DNA oligonucleotides on silicon," Nucleic Acids Res. 32, e118 (2004). [CrossRef]
- A. Lachish-Zalait, D. Zbaida, E. Klein, and M. Elbaum, "Direct surface patterning from solutions: Localized microchemistry using a focused laser," Adv. Funct. Mater. 11, 218223 (2001). [CrossRef]
- R. T. Hill and J. B. Shear, "Enzyme-nanoparticle functionalization of three-dimensional protein scaffolds," Anal. Chem. 78, 7022-7026 (2006). [CrossRef]
- B. Kaehr, N. Ertas, R. Nielson, R. Allen, R. T. Hill, M. Plenert, and J. B. Shear, "Direct-write fabrication of functional protein matrixes using a low-cost Q-switched laser," Anal. Chem. 78, 3198-3202 (2006). [CrossRef]
- K. Itoga, J. Kobayashi, M. Yamato, A. Kikuchi, and T. Okano, "Maskless liquid-crystal-display projection photolithography for improved design flexibility of cellular micropatterns," Biomaterials 27, 3005-3009 (2006). [CrossRef]
- T. Kondo, S. Juodkazis, V. Mizeikis, H. Misawa, and S. Matsuo, "Holographic lithography of periodic two- and three-dimensional microstructures in photoresist SU-8," Opt. Express 14, 7943-7953 (2006).
- S. Hasegawa, Y. Hayasaki, and N. Nishida, "Holographic femtosecond laser processing with multiplexed phase Fresnel lenses," Opt. Lett. 31, 1705-1707 (2006). [CrossRef]
- Y. Kuroiwa, N. Takeshima, Y. Narita, S. Tanaka, and K. Hirao, "Arbitrary micropatterning method in femtosecond laser microprocessing using diffractive optical elements," Opt. Express 12, 1908-1915 (2004). [CrossRef]
- N. J. Jenness, K. D. Wulff, M. S. Johannes, D. G. Cole, and R. L. Clark, "Dynamic Maskless Holographic Lithography," Proceedings of ASME IDETC/CIE 2007 Micro- and Nanosystems (2007).
- J. E. Curtis, B. A. Koss, and D. G. Grier, "Dynamic holographic optical tweezers," Opt. Commun. 207, 169-175 (2002). [CrossRef]
- J. Leach, K. Wulff, G. Sinclair, P. Jordan, J. Courtial, L. Thomson, G. Gibson, K. Karunwi, J. Cooper, Z. J. Laczik, and M. Padgett, "Interactive approach to optical tweezers control," Appl. Opt. 45, 897-903 (2006). [CrossRef]
- M. S. Johannes, J. F. Kuniholm, D. G. Cole, and R. L. Clark, "Automated CAD/CAM-based nanolithography using a custom atomic force microscope," IEEE Transactions on Automation Science and Engineering 3, 236-239 (2006). [CrossRef]
- J. Liesener, M. Reicherter, T. Haist, and H. J. Tiziani, "Multi-functional optical tweezers using computer-generated holograms," Opt. Commun. 185, 77-82 (2000). [CrossRef]
- R.W. Gerchberg andW. O. Saxton, "A practical algorithm for the determination of phase image and diffraction plane pictures," Optik 35, 237-248 (1972).
- M. A. Seldowitz, J. P. Allebach, and D. W. Sweeney, "Synthesis of Digital Holograms by Direct Binary Search," Appl. Opt. 26, 2788-2798 (1987). [CrossRef]
- T. Tanaka, H. B. Sun, and S. Kawata, "Rapid sub-diffraction-limit laser micro/nanoprocessing in a threshold material system," Appl. Phys. Lett. 80, 312-314 (2002). [CrossRef]
- W. H. Teh, U. Durig, G. Salis, R. Harbers, U. Drechsler, R. F. Mahrt, C. G. Smith, and H. J. Guntherodt, "SU-8 for real three-dimensional subdiffraction-limit two-photon microfabrication," Appl. Phys. Lett. 84, 4095-4097 (2004). [CrossRef]
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