Aerial image based technique for measurement of lens aberrations up to 37th Zernike coefficient in lithographic tools under partial coherent illumination
Optics Express, Vol. 17, Issue 21, pp. 19278-19291 (2009)
http://dx.doi.org/10.1364/OE.17.019278
Acrobat PDF (835 KB)
Abstract
This paper proposes a technique for in situ measurement of lens aberrations up to the 37th Zernike coefficient in lithographic tools under partial coherent illumination. The technique requires the acquisition and analysis of aerial image intensities of a set of 36 binary gratings with different pitches and orientations. By simplifying the theoretical derivation of the optical imaging under partial coherent illumination, two linear models are proposed in a compact expression with two matrixes, which can be easily obtained in advance by numerical calculation instead of by lithographic simulators, and then used to determine the Zernike coefficients of odd aberration and even aberration respectively. The simulation work conducted by PROLITH has validated the theoretical derivation and confirms that such a technique yields a superior quality of wavefront estimate with an accuracy of Zernike coefficients on the order of 0.1mλs (λ = 193nm) and an accuracy of wavefronts on the order of mλs, due to further considering the influence of the partial coherence factor on pupil sampling. It is fully expected that this technique will simple to implement and will provide a useful practical means for the in-line monitoring of imaging quality of lithographic tools under partial coherent illumination.
© 2009 OSA
1. Introduction
B. W. Smith and R. Schlief, “Understanding lens aberration and influences to lithographic imaging,” Proc. SPIE 4000, 294–306 (2000). [CrossRef]
H. Nomura and T. Sato, “Techniques for measuring aberrations in lenses used in photolithography with printed patterns,” Appl. Opt. 38(13), 2800–2807 (1999). [CrossRef]
F. Zernike, “Beugungstheorie des Schneidenverfahrens und seiner verbesserten form, der Phasenkontrastmethode,” Physica 1(7-12), 689–704 (1934). [CrossRef]
M. Ma, X. Wang, and F. Wang, “Aberration measurement of projection optics in lithographic tools based on two-beam interference theory,” Appl. Opt. 45(32), 8200–8208 (2006). [CrossRef] [PubMed]
L. Zavyalova, A. Bourov, and B. W. Smith, “Automated aberration extraction using phase wheel targets,” Proc. SPIE 5754, 1728–1737 (2005). [CrossRef]
M. van de Kerkhof, W. de Boeij, H. Kok, M. Silova, J. Baselmans, and M. Hemerik, “Full optical column characterization of DUV lithographic projection tools,” Proc. SPIE 5377, 1960–1970 (2004). [CrossRef]
T. Fujii, K. Suzuki, Y. Mizuno, and N. Kita, “Integrated projecting optics tester for inspection of immersion ArF scanner,” Proc. SPIE 6152, 615237 (2006). [CrossRef]
T. Fujii, J. Kougo, Y. Mizuno, H. Ooki, and M. Hamatani, “Portable phase measuring interferometer using Shack-Hartmann method,” Proc. SPIE 5038, 726–732 (2003). [CrossRef]
Y. Ohsaki, T. Mori, S. Koga, M. Ando, K. Yamamoto, T. Tezuka, and Y. Shiode, “A new on-machine measurement system to measure wavefront aberrations of projection optics with hyper-NA,” Proc. SPIE 6154, 615424 (2006). [CrossRef]
H. van der Laan, M. Dierichs, H. van Greevenbroek, E. McCoo, F. Stoffels, R. Pongers, and R. Willekers, “Aerial image measurement methods for fast aberration setup and illumination pupil verification,” Proc. SPIE 4346, 394–407 (2001). [CrossRef]
Q. Yuan, X. Wang, Z. Qiu, F. Wang, M. Ma, and L. He, “Coma measurement of projection optics in lithographic tools based on relative image displacements at multiple illumination settings,” Opt. Express 15(24), 15878–15885 (2007). [CrossRef] [PubMed]
Q. Yuan, X. Wang, Z. Qiu, F. Wang, and M. Ma, “Even aberration measurement of lithographic projection system based on optimized phase-shifting marks,” Microelectron. Eng. 86(1), 78–82 (2009). [CrossRef]
J. K. Tyminski, T. Hagiwara, N. Kondo, and H. Irihama, “Aerial image sensor: in-situ scanner aberration monitor,” Proc. SPIE 6152, 61523D (2006). [CrossRef]
T. Hagiwara, N. Kondo, I. Hiroshi, K. Suzuki, and N. Magome, “Development of aerial image based aberration measurement technique,” Proc. SPIE 5754, 1659–1669 (2005). [CrossRef]
2. Theory
2.1 Aerial image spectrum analysis
H. Hopkins, “On the diffraction theory of optical images,” Proc. R. Soc. A 217(1130), 408–432 (1953). [CrossRef]
T. Hagiwara, N. Kondo, I. Hiroshi, K. Suzuki, and N. Magome, “Development of aerial image based aberration measurement technique,” Proc. SPIE 5754, 1659–1669 (2005). [CrossRef]
H. van der Laan, M. Dierichs, H. van Greevenbroek, E. McCoo, F. Stoffels, R. Pongers, and R. Willekers, “Aerial image measurement methods for fast aberration setup and illumination pupil verification,” Proc. SPIE 4346, 394–407 (2001). [CrossRef]
T. Hagiwara, N. Kondo, I. Hiroshi, K. Suzuki, and N. Magome, “Development of aerial image based aberration measurement technique,” Proc. SPIE 5754, 1659–1669 (2005). [CrossRef]
T. Nakashima, S. D. Slonaker, T. Kudo, and S. Hirukawa, “Evaluation of Zernike sensitivity method for CD distribution,” Proc. SPIE 5040, 1600–1610 (2003). [CrossRef]
2.2 Aberration measurement under partial coherent illumination
J. K. Tyminski, T. Hagiwara, N. Kondo, and H. Irihama, “Aerial image sensor: in-situ scanner aberration monitor,” Proc. SPIE 6152, 61523D (2006). [CrossRef]
T. Hagiwara, N. Kondo, I. Hiroshi, K. Suzuki, and N. Magome, “Development of aerial image based aberration measurement technique,” Proc. SPIE 5754, 1659–1669 (2005). [CrossRef]
2.3 Estimate of Zernike errors by lateral and axial metrology errors
H. van der Laan, M. Dierichs, H. van Greevenbroek, E. McCoo, F. Stoffels, R. Pongers, and R. Willekers, “Aerial image measurement methods for fast aberration setup and illumination pupil verification,” Proc. SPIE 4346, 394–407 (2001). [CrossRef]
3. PROLITH simulation
3.1 Validity of the theoretical derivation
3.2 Comparison with Z37 AIS technique
3.3 Accuracy of the proposed technique
3.4 Influence of higher-order aberrations
4. Conclusion
Appendices
Appendix A: Derivation of Eq. (15)
Appendix B: Derivation of Eq. (17)
Acknowledgments
References and links
B. W. Smith and R. Schlief, “Understanding lens aberration and influences to lithographic imaging,” Proc. SPIE 4000, 294–306 (2000). [CrossRef] | |
J. Sung, M. Pitchumani, and E. G. Johnson, “Aberration measurement of photolithographic lenses by use of hybrid diffractive photomasks,” Appl. Opt. 42(11), 1987–1995 (2003). [CrossRef] [PubMed] | |
F. Wang, X. Wang, and M. Ma, “Measurement technique for in situ characterizing aberrations of projection optics in lithographic tools,” Appl. Opt. 45(24), 6086–6093 (2006). [PubMed] | |
H. Nomura and T. Sato, “Techniques for measuring aberrations in lenses used in photolithography with printed patterns,” Appl. Opt. 38(13), 2800–2807 (1999). [CrossRef] | |
F. Zernike, “Beugungstheorie des Schneidenverfahrens und seiner verbesserten form, der Phasenkontrastmethode,” Physica 1(7-12), 689–704 (1934). [CrossRef] | |
M. Born, and E. Wolf, Principles of Optics, 7th edition, (Pergamon, 1999), chap. 9. | |
M. Ma, X. Wang, and F. Wang, “Aberration measurement of projection optics in lithographic tools based on two-beam interference theory,” Appl. Opt. 45(32), 8200–8208 (2006). [CrossRef] [PubMed] | |
L. Zavyalova, A. Bourov, and B. W. Smith, “Automated aberration extraction using phase wheel targets,” Proc. SPIE 5754, 1728–1737 (2005). [CrossRef] | |
M. van de Kerkhof, W. de Boeij, H. Kok, M. Silova, J. Baselmans, and M. Hemerik, “Full optical column characterization of DUV lithographic projection tools,” Proc. SPIE 5377, 1960–1970 (2004). [CrossRef] | |
T. Fujii, K. Suzuki, Y. Mizuno, and N. Kita, “Integrated projecting optics tester for inspection of immersion ArF scanner,” Proc. SPIE 6152, 615237 (2006). [CrossRef] | |
T. Fujii, J. Kougo, Y. Mizuno, H. Ooki, and M. Hamatani, “Portable phase measuring interferometer using Shack-Hartmann method,” Proc. SPIE 5038, 726–732 (2003). [CrossRef] | |
Y. Ohsaki, T. Mori, S. Koga, M. Ando, K. Yamamoto, T. Tezuka, and Y. Shiode, “A new on-machine measurement system to measure wavefront aberrations of projection optics with hyper-NA,” Proc. SPIE 6154, 615424 (2006). [CrossRef] | |
H. van der Laan, M. Dierichs, H. van Greevenbroek, E. McCoo, F. Stoffels, R. Pongers, and R. Willekers, “Aerial image measurement methods for fast aberration setup and illumination pupil verification,” Proc. SPIE 4346, 394–407 (2001). [CrossRef] | |
Q. Yuan, X. Wang, Z. Qiu, F. Wang, M. Ma, and L. He, “Coma measurement of projection optics in lithographic tools based on relative image displacements at multiple illumination settings,” Opt. Express 15(24), 15878–15885 (2007). [CrossRef] [PubMed] | |
Z. Qiu, X. Wang, Q. Yuan, and F. Wang, “Coma measurement by use of an alternating phase-shifting mask mark with a specific phase width,” Appl. Opt. 48(2), 261–269 (2009). [CrossRef] [PubMed] | |
Q. Yuan, X. Wang, Z. Qiu, F. Wang, and M. Ma, “Even aberration measurement of lithographic projection system based on optimized phase-shifting marks,” Microelectron. Eng. 86(1), 78–82 (2009). [CrossRef] | |
J. K. Tyminski, T. Hagiwara, N. Kondo, and H. Irihama, “Aerial image sensor: in-situ scanner aberration monitor,” Proc. SPIE 6152, 61523D (2006). [CrossRef] | |
T. Hagiwara, N. Kondo, I. Hiroshi, K. Suzuki, and N. Magome, “Development of aerial image based aberration measurement technique,” Proc. SPIE 5754, 1659–1669 (2005). [CrossRef] | |
H. Hopkins, “Canonical coordinates in geometrical and diffraction image theory,” Jpn. J. Appl. Phys. 4, 31–35 (1965). | |
H. Hopkins, “On the diffraction theory of optical images,” Proc. R. Soc. A 217(1130), 408–432 (1953). [CrossRef] | |
T. Nakashima, S. D. Slonaker, T. Kudo, and S. Hirukawa, “Evaluation of Zernike sensitivity method for CD distribution,” Proc. SPIE 5040, 1600–1610 (2003). [CrossRef] |
OCIS Codes
(110.4980) Imaging systems : Partial coherence in imaging
(110.5220) Imaging systems : Photolithography
(120.0120) Instrumentation, measurement, and metrology : Instrumentation, measurement, and metrology
(220.1010) Optical design and fabrication : Aberrations (global)
ToC Category:
Instrumentation, Measurement, and Metrology
History
Original Manuscript: May 22, 2009
Revised Manuscript: July 31, 2009
Manuscript Accepted: October 1, 2009
Published: October 9, 2009
Citation
Wei Liu, Shiyuan Liu, Tingting Zhou, and Lijuan Wang, "Aerial image based technique for measurement of lens aberrations up to 37th Zernike coefficient in lithographic tools under partial coherent illumination," Opt. Express 17, 19278-19291 (2009)
http://www.opticsinfobase.org/oe/abstract.cfm?URI=oe-17-21-19278
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References
- B. W. Smith and R. Schlief, “Understanding lens aberration and influences to lithographic imaging,” Proc. SPIE 4000, 294–306 (2000). [CrossRef]
- J. Sung, M. Pitchumani, and E. G. Johnson, “Aberration measurement of photolithographic lenses by use of hybrid diffractive photomasks,” Appl. Opt. 42(11), 1987–1995 (2003). [CrossRef] [PubMed]
- F. Wang, X. Wang, and M. Ma, “Measurement technique for in situ characterizing aberrations of projection optics in lithographic tools,” Appl. Opt. 45(24), 6086–6093 (2006). [PubMed]
- H. Nomura and T. Sato, “Techniques for measuring aberrations in lenses used in photolithography with printed patterns,” Appl. Opt. 38(13), 2800–2807 (1999). [CrossRef]
- F. Zernike, “Beugungstheorie des Schneidenverfahrens und seiner verbesserten form, der Phasenkontrastmethode,” Physica 1(7-12), 689–704 (1934). [CrossRef]
- M. Born, and E. Wolf, Principles of Optics, 7th edition, (Pergamon, 1999), chap. 9.
- M. Ma, X. Wang, and F. Wang, “Aberration measurement of projection optics in lithographic tools based on two-beam interference theory,” Appl. Opt. 45(32), 8200–8208 (2006). [CrossRef] [PubMed]
- L. Zavyalova, A. Bourov, and B. W. Smith, “Automated aberration extraction using phase wheel targets,” Proc. SPIE 5754, 1728–1737 (2005). [CrossRef]
- M. van de Kerkhof, W. de Boeij, H. Kok, M. Silova, J. Baselmans, and M. Hemerik, “Full optical column characterization of DUV lithographic projection tools,” Proc. SPIE 5377, 1960–1970 (2004). [CrossRef]
- T. Fujii, K. Suzuki, Y. Mizuno, and N. Kita, “Integrated projecting optics tester for inspection of immersion ArF scanner,” Proc. SPIE 6152, 615237 (2006). [CrossRef]
- T. Fujii, J. Kougo, Y. Mizuno, H. Ooki, and M. Hamatani, “Portable phase measuring interferometer using Shack-Hartmann method,” Proc. SPIE 5038, 726–732 (2003). [CrossRef]
- Y. Ohsaki, T. Mori, S. Koga, M. Ando, K. Yamamoto, T. Tezuka, and Y. Shiode, “A new on-machine measurement system to measure wavefront aberrations of projection optics with hyper-NA,” Proc. SPIE 6154, 615424 (2006). [CrossRef]
- H. van der Laan, M. Dierichs, H. van Greevenbroek, E. McCoo, F. Stoffels, R. Pongers, and R. Willekers, “Aerial image measurement methods for fast aberration setup and illumination pupil verification,” Proc. SPIE 4346, 394–407 (2001). [CrossRef]
- Q. Yuan, X. Wang, Z. Qiu, F. Wang, M. Ma, and L. He, “Coma measurement of projection optics in lithographic tools based on relative image displacements at multiple illumination settings,” Opt. Express 15(24), 15878–15885 (2007). [CrossRef] [PubMed]
- Z. Qiu, X. Wang, Q. Yuan, and F. Wang, “Coma measurement by use of an alternating phase-shifting mask mark with a specific phase width,” Appl. Opt. 48(2), 261–269 (2009). [CrossRef] [PubMed]
- Q. Yuan, X. Wang, Z. Qiu, F. Wang, and M. Ma, “Even aberration measurement of lithographic projection system based on optimized phase-shifting marks,” Microelectron. Eng. 86(1), 78–82 (2009). [CrossRef]
- J. K. Tyminski, T. Hagiwara, N. Kondo, and H. Irihama, “Aerial image sensor: in-situ scanner aberration monitor,” Proc. SPIE 6152, 61523D (2006). [CrossRef]
- T. Hagiwara, N. Kondo, I. Hiroshi, K. Suzuki, and N. Magome, “Development of aerial image based aberration measurement technique,” Proc. SPIE 5754, 1659–1669 (2005). [CrossRef]
- H. Hopkins, “Canonical coordinates in geometrical and diffraction image theory,” Jpn. J. Appl. Phys. 4, 31–35 (1965).
- H. Hopkins, “On the diffraction theory of optical images,” Proc. R. Soc. A 217(1130), 408–432 (1953). [CrossRef]
- T. Nakashima, S. D. Slonaker, T. Kudo, and S. Hirukawa, “Evaluation of Zernike sensitivity method for CD distribution,” Proc. SPIE 5040, 1600–1610 (2003). [CrossRef]
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