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Temporally focused femtosecond laser pulses for low numerical aperture micromachining through optically transparent materials |
Optics Express, Vol. 18, Issue 17, pp. 18086-18094 (2010)
http://dx.doi.org/10.1364/OE.18.018086
Acrobat PDF (1862 KB)
Abstract
Temporal focusing of spatially chirped femtosecond laser pulses overcomes previous limitations for ablating high aspect ratio features with low numerical aperture (NA) beams. Simultaneous spatial and temporal focusing reduces nonlinear interactions, such as self-focusing, prior to the focal plane so that deep (~1 mm) features with parallel sidewalls are ablated at high material removal rates (25 µm3 per 80 µJ pulse) at 0.04-0.05 NA. This technique is applied to the fabrication of microfluidic devices by ablation through the back surface of thick (6 mm) fused silica substrates. It is also used to ablate bone under aqueous immersion to produce craniotomies.
© 2010 OSA
1. Introduction
A. P. Joglekar, H. H. Liu, E. Meyhöfer, G. Mourou, and A. J. Hunt, “Optics at critical intensity: applications to nanomorphing,” Proc. Natl. Acad. Sci. U.S.A. 101(16), 5856–5861 (2004). [CrossRef] [PubMed]
M. K. Bhuyan, F. Courvoisier, P.-A. Lacourt, M. Jacquot, L. Furfaro, M. J. Withford, and J. M. Dudley, “High aspect ratio taper-free microchannel fabrication using femtosecond Bessel beams,” Opt. Express 18(2), 566–574 (2010). [CrossRef] [PubMed]
D. Schafer, E. A. Gibson, E. A. Salim, A. E. Palmer, R. Jimenez, and J. Squier, “Microfluidic cell counter with embedded optical fibers fabricated by femtosecond laser ablation and anodic bonding,” Opt. Express 17(8), 6068–6073 (2009). [CrossRef] [PubMed]
Y. Li, K. Itoh, W. Watanabe, K. Yamada, D. Kuroda, J. Nishii, and Y. Y. Jiang, “Three-dimensional hole drilling of silica glass from the rear surface with femtosecond laser pulses,” Opt. Lett. 26(23), 1912–1914 (2001). [CrossRef]
D. J. Hwang, T. Y. Choi, and C. P. Grigoropoulos, “Liquid-assisted femtosecond laser drilling of straight and three-dimensional microchannels in glass,” Appl. Phys., A Mater. Sci. Process. 79(3), 605–612 (2004). [CrossRef]
M. K. Bhuyan, F. Courvoisier, P.-A. Lacourt, M. Jacquot, L. Furfaro, M. J. Withford, and J. M. Dudley, “High aspect ratio taper-free microchannel fabrication using femtosecond Bessel beams,” Opt. Express 18(2), 566–574 (2010). [CrossRef] [PubMed]
D. Oron, E. Tal, and Y. Silberberg, “Scanningless depth-resolved microscopy,” Opt. Express 13(5), 1468–1476 (2005). [CrossRef] [PubMed]
G. Zhu, J. van Howe, M. Durst, W. Zipfel, and C. Xu, “Simultaneous spatial and temporal focusing of femtosecond pulses,” Opt. Express 13(6), 2153–2159 (2005). [CrossRef] [PubMed]
D. Oron, E. Tal, and Y. Silberberg, “Scanningless depth-resolved microscopy,” Opt. Express 13(5), 1468–1476 (2005). [CrossRef] [PubMed]
G. Zhu, J. van Howe, M. Durst, W. Zipfel, and C. Xu, “Simultaneous spatial and temporal focusing of femtosecond pulses,” Opt. Express 13(6), 2153–2159 (2005). [CrossRef] [PubMed]
D. Vitek, D. Adams, A. Johnson, D. Kleinfeld, S. Backus, C. Durfee, and J. Squier, “Spatially chirped pulses for high aspect ratio micromachining by femtosecond laser ablation,” in Conference on Lasers and Electro-Optics/International Quantum Electronics Conference, OSA T echnical Digest Series (CD) (Optical Society of America, 2010), paper CMBB5.
F. He, H. Xu, Y. Cheng, J. Ni, H. Xiong, Z. Xu, K. Sugioka, and K. Midorikawa, “Fabrication of microfluidic channels with a circular cross section using spatiotemporally focused femtosecond laser pulses,” Opt. Lett. 35(7), 1106–1108 (2010). [CrossRef] [PubMed]
2. Experimental methods
G. Veshapidze, M. L. Trachy, M. H. Shah, and B. D. DePaola, “Reducing the uncertainty in laser beam size measurement with a scanning edge method,” Appl. Opt. 45(32), 8197–8199 (2006). [CrossRef] [PubMed]
J.-C. M. Diels, J. J. Fontaine, I. C. McMichael, and F. Simoni, “Control and measurement of ultrashort pulse shapes (in amplitude and phase) with femtosecond accuracy,” Appl. Opt. 24(9), 1270–1282 (1985). [CrossRef] [PubMed]
D. J. Hwang, T. Y. Choi, and C. P. Grigoropoulos, “Liquid-assisted femtosecond laser drilling of straight and three-dimensional microchannels in glass,” Appl. Phys., A Mater. Sci. Process. 79(3), 605–612 (2004). [CrossRef]
3. Simulations
M. A. Coughlan, M. Plewicki, and R. J. Levis, “Parametric spatio-temporal control of focusing laser pulses,” Opt. Express 17(18), 15808–15820 (2009). [CrossRef] [PubMed]
4. Results and discussion
D. J. Hwang, T. Y. Choi, and C. P. Grigoropoulos, “Liquid-assisted femtosecond laser drilling of straight and three-dimensional microchannels in glass,” Appl. Phys., A Mater. Sci. Process. 79(3), 605–612 (2004). [CrossRef]
J. F. Edd, D. D. Di Carlo, K. J. Humphry, S. Köster, D. Irimia, D. A. Weitz, and M. Toner, “Controlled encapsulation of single-cells into monodisperse picolitre drops,” Lab Chip 8(8), 1262–1264 (2008). [CrossRef] [PubMed]
D. E. Hertzog, X. Michalet, M. Jäger, X. Kong, J. G. Santiago, S. Weiss, and O. Bakajin, “Femtomole mixer for microsecond kinetic studies of protein folding,” Anal. Chem. 76(24), 7169–7178 (2004). [CrossRef] [PubMed]
M. Castaño-Álvarez, D. F. Pozo Ayuso, M. García Granda, M. T. Fernández-Abedul, J. Rodríguez García, and A. Costa-García, “Critical points in the fabrication of microfluidic devices on glass substrates,” Sens. Actuators B Chem. 130(1), 436–448 (2008). [CrossRef]
P. S. Tsai, P. Blinder, B. J. Migliori, J. Neev, Y. Jin, J. A. Squier, and D. Kleinfeld, “Plasma-mediated ablation: an optical tool for submicrometer surgery on neuronal and vascular systems,” Curr. Opin. Biotechnol. 20(1), 90–99 (2009). [CrossRef] [PubMed]
J. Neev, W. A. Carrasco, W. B. Armstrong, L. B. Da Silva, M. D. Feit, D. L. Matthews, M. D. Perry, A. M. Rubenchik, and B. C. Stuart, “Applications of ultrashort pulse lasers for hard tissue surgery,” IEEE J. Sel. Top. Quantum Electron. 2, 790–800 (1996). [CrossRef]
5. Conclusion
P. S. Tsai, B. Friedman, A. I. Ifarraguerri, B. D. Thompson, V. Lev-Ram, C. B. Schaffer, Q. Xiong, R. Y. Tsien, J. A. Squier, and D. Kleinfeld, “All-optical histology using ultrashort laser pulses,” Neuron 39(1), 27–41 (2003). [CrossRef] [PubMed]
P. S. Tsai, P. Blinder, B. J. Migliori, J. Neev, Y. Jin, J. A. Squier, and D. Kleinfeld, “Plasma-mediated ablation: an optical tool for submicrometer surgery on neuronal and vascular systems,” Curr. Opin. Biotechnol. 20(1), 90–99 (2009). [CrossRef] [PubMed]
Acknowledgments
References
A. P. Joglekar, H. H. Liu, E. Meyhöfer, G. Mourou, and A. J. Hunt, “Optics at critical intensity: applications to nanomorphing,” Proc. Natl. Acad. Sci. U.S.A. 101(16), 5856–5861 (2004). [CrossRef] [PubMed] | |
M. K. Bhuyan, F. Courvoisier, P.-A. Lacourt, M. Jacquot, L. Furfaro, M. J. Withford, and J. M. Dudley, “High aspect ratio taper-free microchannel fabrication using femtosecond Bessel beams,” Opt. Express 18(2), 566–574 (2010). [CrossRef] [PubMed] | |
D. Schafer, E. A. Gibson, E. A. Salim, A. E. Palmer, R. Jimenez, and J. Squier, “Microfluidic cell counter with embedded optical fibers fabricated by femtosecond laser ablation and anodic bonding,” Opt. Express 17(8), 6068–6073 (2009). [CrossRef] [PubMed] | |
Y. Li, K. Itoh, W. Watanabe, K. Yamada, D. Kuroda, J. Nishii, and Y. Y. Jiang, “Three-dimensional hole drilling of silica glass from the rear surface with femtosecond laser pulses,” Opt. Lett. 26(23), 1912–1914 (2001). [CrossRef] | |
D. J. Hwang, T. Y. Choi, and C. P. Grigoropoulos, “Liquid-assisted femtosecond laser drilling of straight and three-dimensional microchannels in glass,” Appl. Phys., A Mater. Sci. Process. 79(3), 605–612 (2004). [CrossRef] | |
D. Oron, E. Tal, and Y. Silberberg, “Scanningless depth-resolved microscopy,” Opt. Express 13(5), 1468–1476 (2005). [CrossRef] [PubMed] | |
G. Zhu, J. van Howe, M. Durst, W. Zipfel, and C. Xu, “Simultaneous spatial and temporal focusing of femtosecond pulses,” Opt. Express 13(6), 2153–2159 (2005). [CrossRef] [PubMed] | |
D. Vitek, D. Adams, A. Johnson, D. Kleinfeld, S. Backus, C. Durfee, and J. Squier, “Spatially chirped pulses for high aspect ratio micromachining by femtosecond laser ablation,” in Conference on Lasers and Electro-Optics/International Quantum Electronics Conference, OSA T echnical Digest Series (CD) (Optical Society of America, 2010), paper CMBB5. | |
F. He, H. Xu, Y. Cheng, J. Ni, H. Xiong, Z. Xu, K. Sugioka, and K. Midorikawa, “Fabrication of microfluidic channels with a circular cross section using spatiotemporally focused femtosecond laser pulses,” Opt. Lett. 35(7), 1106–1108 (2010). [CrossRef] [PubMed] | |
G. Veshapidze, M. L. Trachy, M. H. Shah, and B. D. DePaola, “Reducing the uncertainty in laser beam size measurement with a scanning edge method,” Appl. Opt. 45(32), 8197–8199 (2006). [CrossRef] [PubMed] | |
J.-C. M. Diels, J. J. Fontaine, I. C. McMichael, and F. Simoni, “Control and measurement of ultrashort pulse shapes (in amplitude and phase) with femtosecond accuracy,” Appl. Opt. 24(9), 1270–1282 (1985). [CrossRef] [PubMed] | |
M. A. Coughlan, M. Plewicki, and R. J. Levis, “Parametric spatio-temporal control of focusing laser pulses,” Opt. Express 17(18), 15808–15820 (2009). [CrossRef] [PubMed] | |
J. F. Edd, D. D. Di Carlo, K. J. Humphry, S. Köster, D. Irimia, D. A. Weitz, and M. Toner, “Controlled encapsulation of single-cells into monodisperse picolitre drops,” Lab Chip 8(8), 1262–1264 (2008). [CrossRef] [PubMed] | |
D. E. Hertzog, X. Michalet, M. Jäger, X. Kong, J. G. Santiago, S. Weiss, and O. Bakajin, “Femtomole mixer for microsecond kinetic studies of protein folding,” Anal. Chem. 76(24), 7169–7178 (2004). [CrossRef] [PubMed] | |
M. Castaño-Álvarez, D. F. Pozo Ayuso, M. García Granda, M. T. Fernández-Abedul, J. Rodríguez García, and A. Costa-García, “Critical points in the fabrication of microfluidic devices on glass substrates,” Sens. Actuators B Chem. 130(1), 436–448 (2008). [CrossRef] | |
P. S. Tsai, P. Blinder, B. J. Migliori, J. Neev, Y. Jin, J. A. Squier, and D. Kleinfeld, “Plasma-mediated ablation: an optical tool for submicrometer surgery on neuronal and vascular systems,” Curr. Opin. Biotechnol. 20(1), 90–99 (2009). [CrossRef] [PubMed] | |
J. Neev, W. A. Carrasco, W. B. Armstrong, L. B. Da Silva, M. D. Feit, D. L. Matthews, M. D. Perry, A. M. Rubenchik, and B. C. Stuart, “Applications of ultrashort pulse lasers for hard tissue surgery,” IEEE J. Sel. Top. Quantum Electron. 2, 790–800 (1996). [CrossRef] | |
P. S. Tsai, B. Friedman, A. I. Ifarraguerri, B. D. Thompson, V. Lev-Ram, C. B. Schaffer, Q. Xiong, R. Y. Tsien, J. A. Squier, and D. Kleinfeld, “All-optical histology using ultrashort laser pulses,” Neuron 39(1), 27–41 (2003). [CrossRef] [PubMed] |
OCIS Codes
(140.3390) Lasers and laser optics : Laser materials processing
(170.1020) Medical optics and biotechnology : Ablation of tissue
(190.4360) Nonlinear optics : Nonlinear optics, devices
(230.4000) Optical devices : Microstructure fabrication
ToC Category:
Laser Microfabrication
History
Original Manuscript: July 1, 2010
Revised Manuscript: August 2, 2010
Manuscript Accepted: August 3, 2010
Published: August 6, 2010
Virtual Issues
Vol. 5, Iss. 13 Virtual Journal for Biomedical Optics
Citation
Dawn N. Vitek, Daniel E. Adams, Adrea Johnson, Philbert S. Tsai, Sterling Backus, Charles G. Durfee, David Kleinfeld, and Jeffrey A. Squier, "Temporally focused femtosecond laser pulses for low numerical aperture micromachining through optically transparent materials," Opt. Express 18, 18086-18094 (2010)
http://www.opticsinfobase.org/oe/abstract.cfm?URI=oe-18-17-18086
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References
- A. P. Joglekar, H. H. Liu, E. Meyhöfer, G. Mourou, and A. J. Hunt, “Optics at critical intensity: applications to nanomorphing,” Proc. Natl. Acad. Sci. U.S.A. 101(16), 5856–5861 (2004). [CrossRef] [PubMed]
- M. K. Bhuyan, F. Courvoisier, P.-A. Lacourt, M. Jacquot, L. Furfaro, M. J. Withford, and J. M. Dudley, “High aspect ratio taper-free microchannel fabrication using femtosecond Bessel beams,” Opt. Express 18(2), 566–574 (2010). [CrossRef] [PubMed]
- D. Schafer, E. A. Gibson, E. A. Salim, A. E. Palmer, R. Jimenez, and J. Squier, “Microfluidic cell counter with embedded optical fibers fabricated by femtosecond laser ablation and anodic bonding,” Opt. Express 17(8), 6068–6073 (2009). [CrossRef] [PubMed]
- Y. Li, K. Itoh, W. Watanabe, K. Yamada, D. Kuroda, J. Nishii, and Y. Y. Jiang, “Three-dimensional hole drilling of silica glass from the rear surface with femtosecond laser pulses,” Opt. Lett. 26(23), 1912–1914 (2001). [CrossRef]
- D. J. Hwang, T. Y. Choi, and C. P. Grigoropoulos, “Liquid-assisted femtosecond laser drilling of straight and three-dimensional microchannels in glass,” Appl. Phys., A Mater. Sci. Process. 79(3), 605–612 (2004). [CrossRef]
- D. Oron, E. Tal, and Y. Silberberg, “Scanningless depth-resolved microscopy,” Opt. Express 13(5), 1468–1476 (2005). [CrossRef] [PubMed]
- G. Zhu, J. van Howe, M. Durst, W. Zipfel, and C. Xu, “Simultaneous spatial and temporal focusing of femtosecond pulses,” Opt. Express 13(6), 2153–2159 (2005). [CrossRef] [PubMed]
- D. Vitek, D. Adams, A. Johnson, D. Kleinfeld, S. Backus, C. Durfee, and J. Squier, “Spatially chirped pulses for high aspect ratio micromachining by femtosecond laser ablation,” in Conference on Lasers and Electro-Optics/International Quantum Electronics Conference, OSA T echnical Digest Series (CD) (Optical Society of America, 2010), paper CMBB5.
- F. He, H. Xu, Y. Cheng, J. Ni, H. Xiong, Z. Xu, K. Sugioka, and K. Midorikawa, “Fabrication of microfluidic channels with a circular cross section using spatiotemporally focused femtosecond laser pulses,” Opt. Lett. 35(7), 1106–1108 (2010). [CrossRef] [PubMed]
- G. Veshapidze, M. L. Trachy, M. H. Shah, and B. D. DePaola, “Reducing the uncertainty in laser beam size measurement with a scanning edge method,” Appl. Opt. 45(32), 8197–8199 (2006). [CrossRef] [PubMed]
- J.-C. M. Diels, J. J. Fontaine, I. C. McMichael, and F. Simoni, “Control and measurement of ultrashort pulse shapes (in amplitude and phase) with femtosecond accuracy,” Appl. Opt. 24(9), 1270–1282 (1985). [CrossRef] [PubMed]
- M. A. Coughlan, M. Plewicki, and R. J. Levis, “Parametric spatio-temporal control of focusing laser pulses,” Opt. Express 17(18), 15808–15820 (2009). [CrossRef] [PubMed]
- J. F. Edd, D. D. Di Carlo, K. J. Humphry, S. Köster, D. Irimia, D. A. Weitz, and M. Toner, “Controlled encapsulation of single-cells into monodisperse picolitre drops,” Lab Chip 8(8), 1262–1264 (2008). [CrossRef] [PubMed]
- D. E. Hertzog, X. Michalet, M. Jäger, X. Kong, J. G. Santiago, S. Weiss, and O. Bakajin, “Femtomole mixer for microsecond kinetic studies of protein folding,” Anal. Chem. 76(24), 7169–7178 (2004). [CrossRef] [PubMed]
- M. Castaño-Álvarez, D. F. Pozo Ayuso, M. García Granda, M. T. Fernández-Abedul, J. Rodríguez García, and A. Costa-García, “Critical points in the fabrication of microfluidic devices on glass substrates,” Sens. Actuators B Chem. 130(1), 436–448 (2008). [CrossRef]
- P. S. Tsai, P. Blinder, B. J. Migliori, J. Neev, Y. Jin, J. A. Squier, and D. Kleinfeld, “Plasma-mediated ablation: an optical tool for submicrometer surgery on neuronal and vascular systems,” Curr. Opin. Biotechnol. 20(1), 90–99 (2009). [CrossRef] [PubMed]
- J. Neev, W. A. Carrasco, W. B. Armstrong, L. B. Da Silva, M. D. Feit, D. L. Matthews, M. D. Perry, A. M. Rubenchik, and B. C. Stuart, “Applications of ultrashort pulse lasers for hard tissue surgery,” IEEE J. Sel. Top. Quantum Electron. 2, 790–800 (1996). [CrossRef]
- P. S. Tsai, B. Friedman, A. I. Ifarraguerri, B. D. Thompson, V. Lev-Ram, C. B. Schaffer, Q. Xiong, R. Y. Tsien, J. A. Squier, and D. Kleinfeld, “All-optical histology using ultrashort laser pulses,” Neuron 39(1), 27–41 (2003). [CrossRef] [PubMed]
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