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A calibrator based on the use of low-coherent light source straightness interferometer and compensation method |
Optics Express, Vol. 19, Issue 22, pp. 21929-21937 (2011)
http://dx.doi.org/10.1364/OE.19.021929
Acrobat PDF (796 KB)
Abstract
A calibrator utilizing a low-coherent light source straightness interferometer and a compensation method is introduced for straightness measurements in this paper. Where the interference pattern, which is modulated by an envelope function, generated by the interferometer undergoes a shifting as the Wolaston prism of the interferometer experiences a lateral displacement, and the compensation method senses the displacement by driving the prism back to the position to restore the pattern. A setup, which is with a measurement sensitivity of 36.6° /μm, constructed for realizing the calibrator is demonstrated. The experimental results from the uses of the setup reveal that the setup is with a measurement resolution and stability of 0.019 and 0.08μm, respectively, validate the calibrator, and confirm the calibrator’s applicability of straightness measurements and advantage of extensible working distance.
© 2011 OSA
1. Introduction
G. J. Schuetz, “The electronic level-device of many uses,” http://www.deterco.com/tech_info/MAHR%20Technical%20Paper/Level%20System%20Articles/Levels%20Applications.pdf.
Wyler electronic levels: http://www.fvfowler.com/pdf/446.pdf.
F. J. Schuda, “High-precision, wide-range, dual-axis, angle monitoring system,” Rev. Sci. Instrum. 54(12), 1648–1652 (1983). [CrossRef]
Talyor Hobson, Autocollimators and accessories range, Measuring angle, straightness, flatness, squareness, parallelism: http://www.zimmerman.com.tw/uploads/Autocollimators2006.pdf.
Raytech systems, GEPARDTM, Laser geometrical measuring and alignment system: http://www.cullam.com.tw/download/ray/RAYTEC%20GEPARD%20MANUAL.pdf.
C. H. Liu, W. Y. Jywe, C. C. Hsu, and T. H. Hsu, “Development of a laser-based high-precision six-degrees-of-freedom motion errors measuring system for a linear stage,” Rev. Sci. Instrum. 76(5), 55110 (2005). [CrossRef]
2-D optical position sensor: http://www.aculux.com/pdf/Aculux%202-D%20Optical%20Position%20Sensor%20product%20sheet.pdf.
Agilent 5530 Dynamic Calibrator: http://www.cullam.com.tw/download/5530/5530_catalog.pdf.
B. Chen, E. Zhang, L. Yan, C. Li, W. Tang, and Q. Feng, “A laser interferometer for measuring straightness and its position based on heterodyne interferometry,” Rev. Sci. Instrum. 80(11), 115113 (2009). [CrossRef] [PubMed]
H. J. Pahk, J. S. Park, and I. Yeo, “Development of straightness measurement technique using the profile matching method,” Int. J. Mach. Tools Manuf. 37(2), 135–147 (1997). [CrossRef]
2. The straightness interferometer and compensation method
3. The way of extending the working distance
4. The experimental setup of the calibrator
5. Experiments and experimental results
6. Discussions
7. Conclusions
Acknowledgments
References and links
ISO 230–1: 1996(E), Test code for machine tools-Part 1: Geometric accuracy of machines operating under no-load or finishing condition. | |
G. J. Schuetz, “The electronic level-device of many uses,” http://www.deterco.com/tech_info/MAHR%20Technical%20Paper/Level%20System%20Articles/Levels%20Applications.pdf. | |
Talyor Hobson, Talyvel/clinometers for angular measurement, http://www.zimmerman.com.tw/uploads/TalyvelEnglish.pdf. | |
Wyler electronic levels: http://www.fvfowler.com/pdf/446.pdf. | |
F. J. Schuda, “High-precision, wide-range, dual-axis, angle monitoring system,” Rev. Sci. Instrum. 54(12), 1648–1652 (1983). [CrossRef] | |
Davison Optronics, Principles of autocollimation: http://www.davidsonoptronics.com/poa.htm. | |
Talyor Hobson, Autocollimators and accessories range, Measuring angle, straightness, flatness, squareness, parallelism: http://www.zimmerman.com.tw/uploads/Autocollimators2006.pdf. | |
Raytech systems, GEPARDTM, Laser geometrical measuring and alignment system: http://www.cullam.com.tw/download/ray/RAYTEC%20GEPARD%20MANUAL.pdf. | |
J. Ni, P. S. Huang, and S. M. Wu, ““A multi-degree-of-freedom measuring system for CMM geometric error,” Trans. ASME,” J. Eng. Ind. 114, 362–369 (1992). | |
C. H. Liu, W. Y. Jywe, C. C. Hsu, and T. H. Hsu, “Development of a laser-based high-precision six-degrees-of-freedom motion errors measuring system for a linear stage,” Rev. Sci. Instrum. 76(5), 55110 (2005). [CrossRef] | |
2-D optical position sensor: http://www.aculux.com/pdf/Aculux%202-D%20Optical%20Position%20Sensor%20product%20sheet.pdf. | |
C. H. Liu, Y. R. Jeng, W. Y. Jywe, S. Y. Deng, and T. H. Hsu, “Automatic straightness measurement of a linear guide using a real-time straightness self-compensating scanning stage,” Proc. IMechE, 223, J. Engineering Manufacture , 1171–1179 (2009). | |
Agilent 5530 Dynamic Calibrator: http://www.cullam.com.tw/download/5530/5530_catalog.pdf. | |
Renishaw XL-80 laser measurement system: http://www.mdcalibrations.com/images/XL80%20Brochure%20-%20L-9908-0375-02.pdf. | |
S. T. Lin, “A laser interferometer for measuring straightness,” Opt. Laser Technol. 33(3), 195–199 (2001). [CrossRef] | |
C. M. Wu, “Heterodyne interferometric system with subnanometer accuracy for measurement of straightness,” Appl. Opt. 43(19), 3812–3816 (2004). [CrossRef] [PubMed] | |
B. Chen, E. Zhang, L. Yan, C. Li, W. Tang, and Q. Feng, “A laser interferometer for measuring straightness and its position based on heterodyne interferometry,” Rev. Sci. Instrum. 80(11), 115113 (2009). [CrossRef] [PubMed] | |
H. J. Pahk, J. S. Park, and I. Yeo, “Development of straightness measurement technique using the profile matching method,” Int. J. Mach. Tools Manuf. 37(2), 135–147 (1997). [CrossRef] | |
T. Kume, K. Enami, Y. Higashi, and K. Ueno, “Evaluation of error propagation in profilometry using stitching,” 9th International Workshop on Accelerator Alignment, Sep. 26–29, 2006. | |
A. Yariv and P. Yeh, Optical Wave in Crystals (John Wiley & Sons, Inc., 1984), Chap. 4. | |
K. J. Gasvik, Optical Metrology (John Wiley & Sons, Inc., 2002), Chaps. 3 and 10. | |
D. Malacara, Optical Shop Testing (John Wiley & Sons, Inc., 1978), Chap. 3. |
OCIS Codes
(120.3940) Instrumentation, measurement, and metrology : Metrology
(120.4570) Instrumentation, measurement, and metrology : Optical design of instruments
ToC Category:
Instrumentation, Measurement, and Metrology
History
Original Manuscript: August 8, 2011
Revised Manuscript: September 27, 2011
Manuscript Accepted: October 4, 2011
Published: October 21, 2011
Citation
Shyh-Tsong Lin, Sheng-Lih Yeh, Chi-Shang Chiu, and Mou-Shan Huang, "A calibrator based on the use of low-coherent light source straightness interferometer and compensation method," Opt. Express 19, 21929-21937 (2011)
http://www.opticsinfobase.org/oe/abstract.cfm?URI=oe-19-22-21929
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References
- ISO 230–1: 1996(E), Test code for machine tools-Part 1: Geometric accuracy of machines operating under no-load or finishing condition.
- G. J. Schuetz, “The electronic level-device of many uses,” http://www.deterco.com/tech_info/MAHR%20Technical%20Paper/Level%20System%20Articles/Levels%20Applications.pdf .
- Talyor Hobson, Talyvel/clinometers for angular measurement, http://www.zimmerman.com.tw/uploads/TalyvelEnglish.pdf .
- Wyler electronic levels: http://www.fvfowler.com/pdf/446.pdf .
- F. J. Schuda, “High-precision, wide-range, dual-axis, angle monitoring system,” Rev. Sci. Instrum.54(12), 1648–1652 (1983). [CrossRef]
- Davison Optronics, Principles of autocollimation: http://www.davidsonoptronics.com/poa.htm .
- Talyor Hobson, Autocollimators and accessories range, Measuring angle, straightness, flatness, squareness, parallelism: http://www.zimmerman.com.tw/uploads/Autocollimators2006.pdf .
- Raytech systems, GEPARDTM, Laser geometrical measuring and alignment system: http://www.cullam.com.tw/download/ray/RAYTEC%20GEPARD%20MANUAL.pdf .
- J. Ni, P. S. Huang, and S. M. Wu, ““A multi-degree-of-freedom measuring system for CMM geometric error,” Trans. ASME,” J. Eng. Ind.114, 362–369 (1992).
- C. H. Liu, W. Y. Jywe, C. C. Hsu, and T. H. Hsu, “Development of a laser-based high-precision six-degrees-of-freedom motion errors measuring system for a linear stage,” Rev. Sci. Instrum.76(5), 55110 (2005). [CrossRef]
- 2-D optical position sensor: http://www.aculux.com/pdf/Aculux%202-D%20Optical%20Position%20Sensor%20product%20sheet.pdf .
- C. H. Liu, Y. R. Jeng, W. Y. Jywe, S. Y. Deng, and T. H. Hsu, “Automatic straightness measurement of a linear guide using a real-time straightness self-compensating scanning stage,” Proc. IMechE, 223, J. Engineering Manufacture, 1171–1179 (2009).
- Agilent 5530 Dynamic Calibrator: http://www.cullam.com.tw/download/5530/5530_catalog.pdf .
- Renishaw XL-80 laser measurement system: http://www.mdcalibrations.com/images/XL80%20Brochure%20-%20L-9908-0375-02.pdf .
- S. T. Lin, “A laser interferometer for measuring straightness,” Opt. Laser Technol.33(3), 195–199 (2001). [CrossRef]
- C. M. Wu, “Heterodyne interferometric system with subnanometer accuracy for measurement of straightness,” Appl. Opt.43(19), 3812–3816 (2004). [CrossRef] [PubMed]
- B. Chen, E. Zhang, L. Yan, C. Li, W. Tang, and Q. Feng, “A laser interferometer for measuring straightness and its position based on heterodyne interferometry,” Rev. Sci. Instrum.80(11), 115113 (2009). [CrossRef] [PubMed]
- H. J. Pahk, J. S. Park, and I. Yeo, “Development of straightness measurement technique using the profile matching method,” Int. J. Mach. Tools Manuf.37(2), 135–147 (1997). [CrossRef]
- T. Kume, K. Enami, Y. Higashi, and K. Ueno, “Evaluation of error propagation in profilometry using stitching,” 9th International Workshop on Accelerator Alignment, Sep. 26–29, 2006.
- A. Yariv and P. Yeh, Optical Wave in Crystals (John Wiley & Sons, Inc., 1984), Chap. 4.
- K. J. Gasvik, Optical Metrology (John Wiley & Sons, Inc., 2002), Chaps. 3 and 10.
- D. Malacara, Optical Shop Testing (John Wiley & Sons, Inc., 1978), Chap. 3.
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