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Design and fabrication of vertical-injection GaN-based light-emitting diodes |
Optics Express, Vol. 19, Issue S4, pp. A937-A942 (2011)
http://dx.doi.org/10.1364/OE.19.00A937
Acrobat PDF (918 KB)
Abstract
The fabrication process and design issues for the fabrication of vertical-injection GaN-based light-emitting diodes were investigated. The process yield was reduced according to the adhesion of reflective p-electrodes, the exposure of electroplated metal in plasma, and wet-etching induced surface textures. The chip design utilizing current blocking layer and branched n-electrode was found to significantly affect the power efficiency of LEDs.
© 2011 OSA
1. Introduction
S. Nakamura, “Current status of GaN-based solid-state lighting,” MRS Bull. 34(02), 101–107 (2009). [CrossRef]
V. Härle, B. Hahn, J. Baur, M. Fehrer, A. Weimar, S. Kaiser, D. Eisert, F. Eberhard, A. Plossl, and S. Bader, “Advanced technologies for high-efficiency GaInN LEDs for solid state lighting,” Proc. SPIE 5187, 34–40 (2004). [CrossRef]
W. S. Wong, T. Sands, and N. W. Cheung, “Damage-free separation of GaN thin films from sapphire substrates,” Appl. Phys. Lett. 72(5), 599–601 (1998). [CrossRef]
W. S. Wong, T. Sands, N. W. Cheung, M. Kneissl, D. P. Bour, P. Mei, L. T. Romano, and N. M. Johnson, “InxGa1-xN light emitting diodes on Si substrates fabricated by Pd-In metal bonding and laser lift-off,” Appl. Phys. Lett. 77(18), 2822–2824 (2000). [CrossRef]
Y. Gao, T. Fujii, R. Sharma, K. Fujito, S. P. Denbaars, S. Nakamura, and E. L. Hu, “Roughening hexagonal surface morphology on laser lift-off (LLO) N-face GaN with simple photo-enhanced chemical wet etching,” Jpn. J. Appl. Phys. 43(No. 5A), L637–L639 (2004). [CrossRef]
H. Kim, K.-K. Kim, K.-K. Choi, H. Kim, J.-O. Song, J. Cho, K. H. Baik, C. Sone, Y. Park, and T.-Y. Seong, “Design of high-efficiency GaN-based light emitting diodes with vertical injection geometry,” Appl. Phys. Lett. 91(2), 0235101–2035103 (2007). [CrossRef]
2. Process of vertical LEDs
2.1 Fabrication procedure and characterization method of vertical LEDs
H. Kim, K. H. Baik, J. Cho, J. W. Lee, S. Yoon, H. Kim, S.-N. Lee, C. Sone, Y. Park, and T.-Y. Seong, “High-reflectance and thermally stable AgCu alloy p-type reflectors for GaN-based light-emitting diodes,” IEEE Photon. Technol. Lett. 19(5), 336–338 (2007). [CrossRef]
H. Kim, K.-K. Choi, K.-K. Kim, J. Cho, S.-N. Lee, Y. Park, J. S. Kwak, and T.-Y. Seong, “Light-extraction enhancement of vertical-injection GaN-based light-emitting diodes fabricated with highly integrated surface textures,” Opt. Lett. 33(11), 1273–1275 (2008). [CrossRef] [PubMed]
2.2 Adhesion issues of Ag-based reflective p-electrodes
H. Kim, K. H. Baik, J. Cho, J. W. Lee, S. Yoon, H. Kim, S.-N. Lee, C. Sone, Y. Park, and T.-Y. Seong, “High-reflectance and thermally stable AgCu alloy p-type reflectors for GaN-based light-emitting diodes,” IEEE Photon. Technol. Lett. 19(5), 336–338 (2007). [CrossRef]
J. O. Song, J.-S. Ha, and T.-Y. Seong, “Ohmic-contact technology for GaN-based light-emitting diodes: Role of p-type contact,” IEEE Trans. Electron. Dev. 57(1), 42–59 (2010). [CrossRef]
H. Kim and S.-N. Lee, “Performance characteristics of GaN-based light-emitting diodes fabricated with AgNi, AgCu, and AgAl-alloy reflectors,” J. Vac. Sci. Technol. B 29(1), 0110321–0110325 (2011). [CrossRef]
H. Kim, K. H. Baik, J. Cho, J. W. Lee, S. Yoon, H. Kim, S.-N. Lee, C. Sone, Y. Park, and T.-Y. Seong, “High-reflectance and thermally stable AgCu alloy p-type reflectors for GaN-based light-emitting diodes,” IEEE Photon. Technol. Lett. 19(5), 336–338 (2007). [CrossRef]
H. Kim and S.-N. Lee, “Performance characteristics of GaN-based light-emitting diodes fabricated with AgNi, AgCu, and AgAl-alloy reflectors,” J. Vac. Sci. Technol. B 29(1), 0110321–0110325 (2011). [CrossRef]
2.3 Dry etching of undoped GaN with N-polar surfaces
H. Lee, H. Cho, D. C. Hays, C. R. Abernathy, S. J. Pearton, R. J. Shul, G. A. Vawter, and J. Han, “Dry etching of GaN and related materials: Comparison of techniques,” IEEE J. Sel. Top. Quantum Electron. 4(3), 557–563 (1998). [CrossRef]
K. H. Baik and S. J. Pearton, “Dry etching characteristics of GaN for blue/green light-emitting diode fabrication,” Appl. Surf. Sci. 255(11), 5948–5951 (2009). [CrossRef]
2.4 Wet etching of N-polar GaN surfaces
S. Nakamura, “Current status of GaN-based solid-state lighting,” MRS Bull. 34(02), 101–107 (2009). [CrossRef]
Y. Gao, T. Fujii, R. Sharma, K. Fujito, S. P. Denbaars, S. Nakamura, and E. L. Hu, “Roughening hexagonal surface morphology on laser lift-off (LLO) N-face GaN with simple photo-enhanced chemical wet etching,” Jpn. J. Appl. Phys. 43(No. 5A), L637–L639 (2004). [CrossRef]
H. Kim, K.-K. Choi, K.-K. Kim, J. Cho, S.-N. Lee, Y. Park, J. S. Kwak, and T.-Y. Seong, “Light-extraction enhancement of vertical-injection GaN-based light-emitting diodes fabricated with highly integrated surface textures,” Opt. Lett. 33(11), 1273–1275 (2008). [CrossRef] [PubMed]
3. Design of vertical LEDs
H. Kim, K.-K. Kim, K.-K. Choi, H. Kim, J.-O. Song, J. Cho, K. H. Baik, C. Sone, Y. Park, and T.-Y. Seong, “Design of high-efficiency GaN-based light emitting diodes with vertical injection geometry,” Appl. Phys. Lett. 91(2), 0235101–2035103 (2007). [CrossRef]
4. Conclusion
Acknowledgements
References and links
S. Nakamura, “Current status of GaN-based solid-state lighting,” MRS Bull. 34(02), 101–107 (2009). [CrossRef] | |
W. S. Wong, T. Sands, and N. W. Cheung, “Damage-free separation of GaN thin films from sapphire substrates,” Appl. Phys. Lett. 72(5), 599–601 (1998). [CrossRef] | |
W. S. Wong, T. Sands, N. W. Cheung, M. Kneissl, D. P. Bour, P. Mei, L. T. Romano, and N. M. Johnson, “InxGa1-xN light emitting diodes on Si substrates fabricated by Pd-In metal bonding and laser lift-off,” Appl. Phys. Lett. 77(18), 2822–2824 (2000). [CrossRef] | |
V. Härle, B. Hahn, J. Baur, M. Fehrer, A. Weimar, S. Kaiser, D. Eisert, F. Eberhard, A. Plossl, and S. Bader, “Advanced technologies for high-efficiency GaInN LEDs for solid state lighting,” Proc. SPIE 5187, 34–40 (2004). [CrossRef] | |
Y. Gao, T. Fujii, R. Sharma, K. Fujito, S. P. Denbaars, S. Nakamura, and E. L. Hu, “Roughening hexagonal surface morphology on laser lift-off (LLO) N-face GaN with simple photo-enhanced chemical wet etching,” Jpn. J. Appl. Phys. 43(No. 5A), L637–L639 (2004). [CrossRef] | |
K. H. Baik and S. J. Pearton, “Dry etching characteristics of GaN for blue/green light-emitting diode fabrication,” Appl. Surf. Sci. 255(11), 5948–5951 (2009). [CrossRef] | |
J. S. Kwak, K. Y. Lee, J. Y. Han, J. Cho, S. Chae, O. H. Nam, and Y. Park, “Crystal-polarity dependence of Ti/Al contacts to freestanding n-GaN substrate,” Appl. Phys. Lett. 79(20), 3254–3256 (2001). [CrossRef] | |
H. Kim, J.-H. Ryou, R. D. Dupuis, S.-N. Lee, Y. Park, J.-W. Jeon, and T.-Y. Seong, “Electrical characteristics of contacts to thin film N-polar n-type GaN,” Appl. Phys. Lett. 93, 1921061–1921063 (2008). | |
H. Kim, K.-K. Kim, K.-K. Choi, H. Kim, J.-O. Song, J. Cho, K. H. Baik, C. Sone, Y. Park, and T.-Y. Seong, “Design of high-efficiency GaN-based light emitting diodes with vertical injection geometry,” Appl. Phys. Lett. 91(2), 0235101–2035103 (2007). [CrossRef] | |
H. Kim, K. H. Baik, J. Cho, J. W. Lee, S. Yoon, H. Kim, S.-N. Lee, C. Sone, Y. Park, and T.-Y. Seong, “High-reflectance and thermally stable AgCu alloy p-type reflectors for GaN-based light-emitting diodes,” IEEE Photon. Technol. Lett. 19(5), 336–338 (2007). [CrossRef] | |
H. Kim, K.-K. Choi, K.-K. Kim, J. Cho, S.-N. Lee, Y. Park, J. S. Kwak, and T.-Y. Seong, “Light-extraction enhancement of vertical-injection GaN-based light-emitting diodes fabricated with highly integrated surface textures,” Opt. Lett. 33(11), 1273–1275 (2008). [CrossRef] [PubMed] | |
J. O. Song, J.-S. Ha, and T.-Y. Seong, “Ohmic-contact technology for GaN-based light-emitting diodes: Role of p-type contact,” IEEE Trans. Electron. Dev. 57(1), 42–59 (2010). [CrossRef] | |
H. Kim and S.-N. Lee, “Performance characteristics of GaN-based light-emitting diodes fabricated with AgNi, AgCu, and AgAl-alloy reflectors,” J. Vac. Sci. Technol. B 29(1), 0110321–0110325 (2011). [CrossRef] | |
H. Lee, H. Cho, D. C. Hays, C. R. Abernathy, S. J. Pearton, R. J. Shul, G. A. Vawter, and J. Han, “Dry etching of GaN and related materials: Comparison of techniques,” IEEE J. Sel. Top. Quantum Electron. 4(3), 557–563 (1998). [CrossRef] | |
J. K. Kim, A. N. Noemaun, F. W. Mont, D. Meyaard, E. F. Schubert, D. J. Poxson, H. Kim, C. Sone, and Y. Park, “Elimination of total internal reflection in GaInN light-emitting diodes by graded-refractive-index micropillars,” Appl. Phys. Lett. 93, 2211111–2211113 (2008). |
OCIS Codes
(230.0230) Optical devices : Optical devices
(230.3670) Optical devices : Light-emitting diodes
ToC Category:
Light-Emitting Diodes
History
Original Manuscript: March 21, 2011
Manuscript Accepted: June 9, 2011
Published: July 1, 2011
Virtual Issues
Optics in LEDS for Lighting (2011) Optics Express
Citation
Hyunsoo Kim, Kyoung-Kook Kim, Sung-Nam Lee, and Kwang-Hyeon Baik, "Design and fabrication of vertical-injection GaN-based light-emitting diodes," Opt. Express 19, A937-A942 (2011)
http://www.opticsinfobase.org/oe/abstract.cfm?URI=oe-19-S4-A937
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References
- S. Nakamura, “Current status of GaN-based solid-state lighting,” MRS Bull. 34(02), 101–107 (2009). [CrossRef]
- W. S. Wong, T. Sands, and N. W. Cheung, “Damage-free separation of GaN thin films from sapphire substrates,” Appl. Phys. Lett. 72(5), 599–601 (1998). [CrossRef]
- W. S. Wong, T. Sands, N. W. Cheung, M. Kneissl, D. P. Bour, P. Mei, L. T. Romano, and N. M. Johnson, “InxGa1-xN light emitting diodes on Si substrates fabricated by Pd-In metal bonding and laser lift-off,” Appl. Phys. Lett. 77(18), 2822–2824 (2000). [CrossRef]
- V. Härle, B. Hahn, J. Baur, M. Fehrer, A. Weimar, S. Kaiser, D. Eisert, F. Eberhard, A. Plossl, and S. Bader, “Advanced technologies for high-efficiency GaInN LEDs for solid state lighting,” Proc. SPIE 5187, 34–40 (2004). [CrossRef]
- Y. Gao, T. Fujii, R. Sharma, K. Fujito, S. P. Denbaars, S. Nakamura, and E. L. Hu, “Roughening hexagonal surface morphology on laser lift-off (LLO) N-face GaN with simple photo-enhanced chemical wet etching,” Jpn. J. Appl. Phys. 43(No. 5A), L637–L639 (2004). [CrossRef]
- K. H. Baik and S. J. Pearton, “Dry etching characteristics of GaN for blue/green light-emitting diode fabrication,” Appl. Surf. Sci. 255(11), 5948–5951 (2009). [CrossRef]
- J. S. Kwak, K. Y. Lee, J. Y. Han, J. Cho, S. Chae, O. H. Nam, and Y. Park, “Crystal-polarity dependence of Ti/Al contacts to freestanding n-GaN substrate,” Appl. Phys. Lett. 79(20), 3254–3256 (2001). [CrossRef]
- H. Kim, J.-H. Ryou, R. D. Dupuis, S.-N. Lee, Y. Park, J.-W. Jeon, and T.-Y. Seong, “Electrical characteristics of contacts to thin film N-polar n-type GaN,” Appl. Phys. Lett. 93, 1921061–1921063 (2008).
- H. Kim, K.-K. Kim, K.-K. Choi, H. Kim, J.-O. Song, J. Cho, K. H. Baik, C. Sone, Y. Park, and T.-Y. Seong, “Design of high-efficiency GaN-based light emitting diodes with vertical injection geometry,” Appl. Phys. Lett. 91(2), 0235101–2035103 (2007). [CrossRef]
- H. Kim, K. H. Baik, J. Cho, J. W. Lee, S. Yoon, H. Kim, S.-N. Lee, C. Sone, Y. Park, and T.-Y. Seong, “High-reflectance and thermally stable AgCu alloy p-type reflectors for GaN-based light-emitting diodes,” IEEE Photon. Technol. Lett. 19(5), 336–338 (2007). [CrossRef]
- H. Kim, K.-K. Choi, K.-K. Kim, J. Cho, S.-N. Lee, Y. Park, J. S. Kwak, and T.-Y. Seong, “Light-extraction enhancement of vertical-injection GaN-based light-emitting diodes fabricated with highly integrated surface textures,” Opt. Lett. 33(11), 1273–1275 (2008). [CrossRef] [PubMed]
- J. O. Song, J.-S. Ha, and T.-Y. Seong, “Ohmic-contact technology for GaN-based light-emitting diodes: Role of p-type contact,” IEEE Trans. Electron. Dev. 57(1), 42–59 (2010). [CrossRef]
- H. Kim and S.-N. Lee, “Performance characteristics of GaN-based light-emitting diodes fabricated with AgNi, AgCu, and AgAl-alloy reflectors,” J. Vac. Sci. Technol. B 29(1), 0110321–0110325 (2011). [CrossRef]
- H. Lee, H. Cho, D. C. Hays, C. R. Abernathy, S. J. Pearton, R. J. Shul, G. A. Vawter, and J. Han, “Dry etching of GaN and related materials: Comparison of techniques,” IEEE J. Sel. Top. Quantum Electron. 4(3), 557–563 (1998). [CrossRef]
- J. K. Kim, A. N. Noemaun, F. W. Mont, D. Meyaard, E. F. Schubert, D. J. Poxson, H. Kim, C. Sone, and Y. Park, “Elimination of total internal reflection in GaInN light-emitting diodes by graded-refractive-index micropillars,” Appl. Phys. Lett. 93, 2211111–2211113 (2008).
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