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Massively parallel low-cost pick-and-place of optoelectronic devices by electrochemical fluidic processing

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Abstract

We describe a novel electrochemical technique for the nonlithographic, fluidic pick-and-place assembly of optoelectronic devices by electrical and optical addressing. An electrochemical cell was developed that consists of indium tin oxide (ITO) and n-type silicon substrates as the two electrode materials and deionized water R=18 MΩ as the electrolytic medium between the two electrodes. 0.820µmdiameter negatively charged polystyrene beads, 50100µmdiameter SiO2 pucks, and 50µm LED’s were successfully integrated upon a patterned silicon substrate by electrical addressing. In addition, 0.8µmdiameter beads were integrated upon a homogeneous silicon substrate by optical addressing. This method can be applied to massively parallel assembly >1000×1000 arrays of multiple types of devices (of a wide size range) with very fast (a few seconds) and accurate positioning.

© 2000 Optical Society of America

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