Single step self-enclosed fluidic channels via two photon absorption (TPA) polymerization
Optics Express, Vol. 18, Issue 2, pp. 1630-1636 (2010)
http://dx.doi.org/10.1364/OE.18.001630
Acrobat PDF (383 KB)
Abstract
In this paper, we demonstrate a simple, fast and single-step method for fabricating self-enclosed fluidic channels via TPA. Pairs of parallel, polymerized ribs are linked by the subsequent polymerization with correctly predetermined offset between the ribs. The region, where the radicals are initiated but its concentration is below the threshold, we called it a sub-activated region. The subsequent polymerization is triggered by the overlap of the sub-activated regions of the two adjacent ribs. The dimensions of the self-enclosed channels depends on the offset between ribs, the scan speed as well as the laser parameters such as pulse energy, pulsewidth and repetition rate.
© 2010 OSA
1. Introduction
C. Haber, “Microfluidics in commercial applications; an industry perspective,” Lab Chip 6(9), 1118–1121 (2006). [CrossRef] [PubMed]
T. Fujii, “PDMS-based microfluidic devices for biomedical applications,” Microelectron. Eng. 61–62(1-3), 907–914 (2002). [CrossRef]
P. Mao and J. Han, “Fabrication and characterization of 20 nm planar nanofluidic channels by glass-glass and glass-silicon bonding,” Lab Chip 5(8), 837–844 (2005). [CrossRef] [PubMed]
W. Li, J. O. Tegenfeldt, L. Chen, R. H. Austin, S. Y. Chou, P. A. Kohl, J. Krotine, and J. C. Sturm, “Sacrificial polymers for nanofluidic channels in biological applications,” Nanotechnology 14(6), 578–583 (2003). [CrossRef]
Q. Xia, K. J. Morton, R. H. Austin, and S. Y. Chou, “Sub-10 nm self-enclosed self-limited nanofluidic channel arrays,” Nano Lett. 8(11), 3830–3833 (2008). [CrossRef] [PubMed]
U. Bilitewski, M. Genrich, S. Kadow, and G. Mersal, “Biochemical analysis with microfluidic systems,” Anal. Bioanal. Chem. 377(3), 556–569 (2003). [CrossRef] [PubMed]
H. A. Reed, C. E. White, V. Rao, S. A. B. Allen, C. L. Henderson, and P. A. Kohl, “Fabrication of microchannels using polycarbonates as sacrificial materials,” J. Micromech. Microeng. 11(6), 733–737 (2001). [CrossRef]
2. Experimental setup and fabrication process
K. Venkatakrishnan, S. Jariwala, and B. Tan, “Maskless fabrication of nano-fluidic channels by two-photon absorption (TPA) polymerization of SU-8 on glass substrate,” Opt. Express 17(4), 2756–2762 (2009). [CrossRef] [PubMed]
L. Shah, A. Y. Arai, S. M. Eaton, and P. R. Herman, “Waveguide writing in fused silica with a femtosecond fiber laser at 522 nm and 1 MHz repetition rate,” Opt. Express 13(6), 1999–2006 (2005). [CrossRef] [PubMed]
G. Witzgall, R. Vrijen, E. Yablonovitch, V. Doan, and B. J. Schwartz, “Single-shot two-photon exposure of commercial photoresist for the production of three-dimensional structures,” Opt. Lett. 23(22), 1745–1747 (1998). [CrossRef]
S. Jariwala, K. Venkatakrishnan, and B. Tan, “Micro-fluidic channel fabrication via two-photon absorption (TPA) polymerization assisted ablation,” J. Micromech. Microeng. 19(11), 115023–115029 (2009). [CrossRef]
3. Discussion and results
3.1 Channel formation by subsequent polymerization
H. Sun, K. Takada, M. Kim, K. Lee, and S. Kawata, “Scaling laws of voxels in two-photon photopolymerization nanofabrication,” Appl. Phys. Lett. 83(6), 1104–1106 (2003). [CrossRef]
N. Uppal and P. S. Shiakolas, “Modeling of temperature-dependent diffusion and polymerization kinetics and their effects on two-photon polymerization dynamics,” J. Micro-Nanolithogr. Mems and Moems 7(4), 043002 (2008). [CrossRef]
N. Uppal and P. S. Shiakolas, “Modeling of temperature-dependent diffusion and polymerization kinetics and their effects on two-photon polymerization dynamics,” J. Micro-Nanolithogr. Mems and Moems 7(4), 043002 (2008). [CrossRef]
N. Uppal and P. S. Shiakolas, “Modeling of temperature-dependent diffusion and polymerization kinetics and their effects on two-photon polymerization dynamics,” J. Micro-Nanolithogr. Mems and Moems 7(4), 043002 (2008). [CrossRef]
3.2 Effect of pulsewidth
3.3 Effect of scan speed
T. H. R. Crawford, A. Borowiec, and H. K. Haugen, “Femtosecond laser micromachining of grooves in silicon with 800 nm pulses,” Appl. Phys. A Mater. Sci. Process. 80(8), 1717–1724 (2005). [CrossRef]
3.4 Effect of laser repetition rate
N. Uppal and P. S. Shiakolas, “Modeling of temperature-dependent diffusion and polymerization kinetics and their effects on two-photon polymerization dynamics,” J. Micro-Nanolithogr. Mems and Moems 7(4), 043002 (2008). [CrossRef]
K. Venkatakrishnan, S. Jariwala, and B. Tan, “Maskless fabrication of nano-fluidic channels by two-photon absorption (TPA) polymerization of SU-8 on glass substrate,” Opt. Express 17(4), 2756–2762 (2009). [CrossRef] [PubMed]
4. Conclusion
Acknowledgement
References and links
C. Haber, “Microfluidics in commercial applications; an industry perspective,” Lab Chip 6(9), 1118–1121 (2006). [CrossRef] [PubMed] | |
T. Fujii, “PDMS-based microfluidic devices for biomedical applications,” Microelectron. Eng. 61–62(1-3), 907–914 (2002). [CrossRef] | |
P. Mao and J. Han, “Fabrication and characterization of 20 nm planar nanofluidic channels by glass-glass and glass-silicon bonding,” Lab Chip 5(8), 837–844 (2005). [CrossRef] [PubMed] | |
W. Li, J. O. Tegenfeldt, L. Chen, R. H. Austin, S. Y. Chou, P. A. Kohl, J. Krotine, and J. C. Sturm, “Sacrificial polymers for nanofluidic channels in biological applications,” Nanotechnology 14(6), 578–583 (2003). [CrossRef] | |
Q. Xia, K. J. Morton, R. H. Austin, and S. Y. Chou, “Sub-10 nm self-enclosed self-limited nanofluidic channel arrays,” Nano Lett. 8(11), 3830–3833 (2008). [CrossRef] [PubMed] | |
U. Bilitewski, M. Genrich, S. Kadow, and G. Mersal, “Biochemical analysis with microfluidic systems,” Anal. Bioanal. Chem. 377(3), 556–569 (2003). [CrossRef] [PubMed] | |
H. A. Reed, C. E. White, V. Rao, S. A. B. Allen, C. L. Henderson, and P. A. Kohl, “Fabrication of microchannels using polycarbonates as sacrificial materials,” J. Micromech. Microeng. 11(6), 733–737 (2001). [CrossRef] | |
K. Venkatakrishnan, S. Jariwala, and B. Tan, “Maskless fabrication of nano-fluidic channels by two-photon absorption (TPA) polymerization of SU-8 on glass substrate,” Opt. Express 17(4), 2756–2762 (2009). [CrossRef] [PubMed] | |
L. Shah, A. Y. Arai, S. M. Eaton, and P. R. Herman, “Waveguide writing in fused silica with a femtosecond fiber laser at 522 nm and 1 MHz repetition rate,” Opt. Express 13(6), 1999–2006 (2005). [CrossRef] [PubMed] | |
G. Witzgall, R. Vrijen, E. Yablonovitch, V. Doan, and B. J. Schwartz, “Single-shot two-photon exposure of commercial photoresist for the production of three-dimensional structures,” Opt. Lett. 23(22), 1745–1747 (1998). [CrossRef] | |
S. Jariwala, K. Venkatakrishnan, and B. Tan, “Micro-fluidic channel fabrication via two-photon absorption (TPA) polymerization assisted ablation,” J. Micromech. Microeng. 19(11), 115023–115029 (2009). [CrossRef] | |
H. Sun, K. Takada, M. Kim, K. Lee, and S. Kawata, “Scaling laws of voxels in two-photon photopolymerization nanofabrication,” Appl. Phys. Lett. 83(6), 1104–1106 (2003). [CrossRef] | |
N. Uppal and P. S. Shiakolas, “Modeling of temperature-dependent diffusion and polymerization kinetics and their effects on two-photon polymerization dynamics,” J. Micro-Nanolithogr. Mems and Moems 7(4), 043002 (2008). [CrossRef] | |
T. H. R. Crawford, A. Borowiec, and H. K. Haugen, “Femtosecond laser micromachining of grooves in silicon with 800 nm pulses,” Appl. Phys. A Mater. Sci. Process. 80(8), 1717–1724 (2005). [CrossRef] | |
C. Lee, T. Chang, K. Lee, J. Lin, and J. Wang, “Fabricating high-aspect-ratio sub-diffraction-limit structures on silicon with two-photon photopolymerization and reactive ion etching,” Appl. Phys., A Mater. Sci. Process. 79(8), 2027–2031 (2004). |
OCIS Codes
(140.3390) Lasers and laser optics : Laser materials processing
(140.7090) Lasers and laser optics : Ultrafast lasers
(270.4180) Quantum optics : Multiphoton processes
(320.2250) Ultrafast optics : Femtosecond phenomena
ToC Category:
Laser Microfabrication
History
Original Manuscript: December 3, 2009
Revised Manuscript: January 5, 2010
Manuscript Accepted: January 5, 2010
Published: January 13, 2010
Virtual Issues
Vol. 5, Iss. 3 Virtual Journal for Biomedical Optics
Citation
S. Jariwala, K. Venkatakrishnan, and B. Tan, "Single step self-enclosed fluidic channels via two photon absorption (TPA) polymerization," Opt. Express 18, 1630-1636 (2010)
http://www.opticsinfobase.org/vjbo/abstract.cfm?URI=oe-18-2-1630
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References
- C. Haber, “Microfluidics in commercial applications; an industry perspective,” Lab Chip 6(9), 1118–1121 (2006). [CrossRef] [PubMed]
- T. Fujii, “PDMS-based microfluidic devices for biomedical applications,” Microelectron. Eng. 61–62(1-3), 907–914 (2002). [CrossRef]
- P. Mao and J. Han, “Fabrication and characterization of 20 nm planar nanofluidic channels by glass-glass and glass-silicon bonding,” Lab Chip 5(8), 837–844 (2005). [CrossRef] [PubMed]
- W. Li, J. O. Tegenfeldt, L. Chen, R. H. Austin, S. Y. Chou, P. A. Kohl, J. Krotine, and J. C. Sturm, “Sacrificial polymers for nanofluidic channels in biological applications,” Nanotechnology 14(6), 578–583 (2003). [CrossRef]
- Q. Xia, K. J. Morton, R. H. Austin, and S. Y. Chou, “Sub-10 nm self-enclosed self-limited nanofluidic channel arrays,” Nano Lett. 8(11), 3830–3833 (2008). [CrossRef] [PubMed]
- U. Bilitewski, M. Genrich, S. Kadow, and G. Mersal, “Biochemical analysis with microfluidic systems,” Anal. Bioanal. Chem. 377(3), 556–569 (2003). [CrossRef] [PubMed]
- H. A. Reed, C. E. White, V. Rao, S. A. B. Allen, C. L. Henderson, and P. A. Kohl, “Fabrication of microchannels using polycarbonates as sacrificial materials,” J. Micromech. Microeng. 11(6), 733–737 (2001). [CrossRef]
- K. Venkatakrishnan, S. Jariwala, and B. Tan, “Maskless fabrication of nano-fluidic channels by two-photon absorption (TPA) polymerization of SU-8 on glass substrate,” Opt. Express 17(4), 2756–2762 (2009). [CrossRef] [PubMed]
- L. Shah, A. Y. Arai, S. M. Eaton, and P. R. Herman, “Waveguide writing in fused silica with a femtosecond fiber laser at 522 nm and 1 MHz repetition rate,” Opt. Express 13(6), 1999–2006 (2005). [CrossRef] [PubMed]
- G. Witzgall, R. Vrijen, E. Yablonovitch, V. Doan, and B. J. Schwartz, “Single-shot two-photon exposure of commercial photoresist for the production of three-dimensional structures,” Opt. Lett. 23(22), 1745–1747 (1998). [CrossRef]
- S. Jariwala, K. Venkatakrishnan, and B. Tan, “Micro-fluidic channel fabrication via two-photon absorption (TPA) polymerization assisted ablation,” J. Micromech. Microeng. 19(11), 115023–115029 (2009). [CrossRef]
- H. Sun, K. Takada, M. Kim, K. Lee, and S. Kawata, “Scaling laws of voxels in two-photon photopolymerization nanofabrication,” Appl. Phys. Lett. 83(6), 1104–1106 (2003). [CrossRef]
- N. Uppal and P. S. Shiakolas, “Modeling of temperature-dependent diffusion and polymerization kinetics and their effects on two-photon polymerization dynamics,” J. Micro-Nanolithogr. Mems and Moems 7(4), 043002 (2008). [CrossRef]
- T. H. R. Crawford, A. Borowiec, and H. K. Haugen, “Femtosecond laser micromachining of grooves in silicon with 800 nm pulses,” Appl. Phys. A Mater. Sci. Process. 80(8), 1717–1724 (2005). [CrossRef]
- C. Lee, T. Chang, K. Lee, J. Lin, and J. Wang, “Fabricating high-aspect-ratio sub-diffraction-limit structures on silicon with two-photon photopolymerization and reactive ion etching,” Appl. Phys., A Mater. Sci. Process. 79(8), 2027–2031 (2004).
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