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Fabrication of polymer micro-lens array with pneumatically diaphragm-driven drop-on-demand inkjet technology |
Optics Express, Vol. 20, Issue 14, pp. 15186-15195 (2012)
http://dx.doi.org/10.1364/OE.20.015186
Acrobat PDF (2067 KB)
Abstract
The paper reports an effective method to fabricate micro-lens arrays with the ultraviolet-curable polymer, using an original pneumatically diaphragm-driven drop-on-demand inkjet system. An array of plano convex micro-lenses can be formed on the glass substrate due to surface tension and hydrophobic effect. The micro-lens arrays have uniform focusing function, smooth and real planar surface. The fabrication process showed good repeatability as well, fifty micro-lenses randomly selected form 9 × 9 miro-lens array with an average diameter of 333.28μm showed 1.1% variations. Also, the focal length, the surface roughness and optical property of the fabricated micro-lenses are measured, analyzed and proved satisfactory. The technique shows great potential for fabricating polymer micro-lens arrays with high flexibility, simple technological process and low production cost.
© 2012 OSA
1. Introduction
A. Akatay and H. Urey, “Design and optimization of microlens array based high resolution beam steering system,” Opt. Express 15(8), 4523–4529 (2007). [CrossRef] [PubMed]
Q. H. Wang, H. Deng, T. T. Jiao, D. H. Li, and F. N. Wang, “Imitating micro-lens array for integral imaging,” Chin. Opt. Lett. 8(5), 512–514 (2010). [CrossRef]
W. Moench and H. Zappe, “Fabrication and testing of micro-lens arrays by all-liquid techniques,” J. Opt. A, Pure Appl. Opt. 6(4), 330–337 (2004). [CrossRef]
M. Sokuler, D. Aronov, G. Rosenman, and L. A. Gheber, “Tailored polymer microlenses on treated glass surfaces,” Appl. Phys. Lett. 90(20), 203106 (2007). [CrossRef]
M. He, X. C. Yuan, N. Q. Ngo, J. Bu, and S. H. Tao, “Low-cost and efficient coupling technique using reflowed sol-gel microlens,” Opt. Express 11(14), 1621–1627 (2003). [CrossRef] [PubMed]
C. Y. Chang, S. Y. Yang, and M. H. Chu, “Rapid fabrication of ultraviolet-cured polymer microlens arrays by soft roller stamping process,” Microelectron. Eng. 84(2), 355–361 (2007). [CrossRef]
C. Y. Chang, S. Y. Yang, L. S. Huang, and K. H. Hsieh, “Fabrication of polymer microlens arrays using capillary forming with a soft mold of micro-holes array and UV-curable polymer,” Opt. Express 14(13), 6253–6258 (2006). [CrossRef] [PubMed]
N. S. Ong, Y. H. Koh, and Y. Q. Fu, “Microlens array produced using hot embossing process,” Microelectron. Eng. 60(3-4), 365–379 (2002). [CrossRef]
L. Yulin, L. Tonghai, J. Guohua, H. Baowen, H. Junmin, and W. Lili, “Research on micro-optical lenses fabrication technology,” Optik (Stuttg.) 118(8), 395–401 (2007). [CrossRef]
2. Inkjet printing method
2.1 Experimental set-up
2.2 Ejection and deposition process of a single micro-droplet
2.3 UV-curable polymer
3. Results and discussion
3.1 Micro-lens morphology
3.2 Surface quality of formed micro-lens
3.3 Focal length
3.3.1 Calculated focal length
3.3.2 Measured focal length
3.4 Optical quality
3.5 Defect analysis
4. Conclusion
Acknowledgments
References and links
A. Akatay and H. Urey, “Design and optimization of microlens array based high resolution beam steering system,” Opt. Express 15(8), 4523–4529 (2007). [CrossRef] [PubMed] | |
R. Stevens and T. Miyashita, “Review of standards for microlenses and microlens arrays,” Imaging. Sci. J 58(4), 202–212 (2010). [CrossRef] | |
H. Ren, Y. H. Lin, and S. T. Wu, “Flat polymeric microlens array,” Opt. Commun. 261(2), 296–299 (2006). [CrossRef] | |
H. Ottevaere, B. Volckaerts, J. Lamprecht, J. Schwider, A. Hermanne, I. Veretennicoff, and H. Thienpont, “Two-dimensional plastic microlens arrays by deep lithography with protons: fabrication and characterization,” J. Opt. A, Pure Appl. Opt. 4(4), S22–S28 (2002). [CrossRef] | |
Q. H. Wang, H. Deng, T. T. Jiao, D. H. Li, and F. N. Wang, “Imitating micro-lens array for integral imaging,” Chin. Opt. Lett. 8(5), 512–514 (2010). [CrossRef] | |
W. Moench and H. Zappe, “Fabrication and testing of micro-lens arrays by all-liquid techniques,” J. Opt. A, Pure Appl. Opt. 6(4), 330–337 (2004). [CrossRef] | |
C. Peng, X. G. Liang, Z. L. Fu, and S. Y. Chou, “High fidelity fabrication of microlens arrays by nanoimprint using conformal mold duplication and low-pressure liquid material curing,” J. Vac. Sci. Technol. B 25(2), 410–414 (2007). [CrossRef] | |
M. Sokuler, D. Aronov, G. Rosenman, and L. A. Gheber, “Tailored polymer microlenses on treated glass surfaces,” Appl. Phys. Lett. 90(20), 203106 (2007). [CrossRef] | |
M. He, X. C. Yuan, N. Q. Ngo, J. Bu, and S. H. Tao, “Low-cost and efficient coupling technique using reflowed sol-gel microlens,” Opt. Express 11(14), 1621–1627 (2003). [CrossRef] [PubMed] | |
C. Y. Chang, S. Y. Yang, and M. H. Chu, “Rapid fabrication of ultraviolet-cured polymer microlens arrays by soft roller stamping process,” Microelectron. Eng. 84(2), 355–361 (2007). [CrossRef] | |
C. Y. Chang, S. Y. Yang, L. S. Huang, and K. H. Hsieh, “Fabrication of polymer microlens arrays using capillary forming with a soft mold of micro-holes array and UV-curable polymer,” Opt. Express 14(13), 6253–6258 (2006). [CrossRef] [PubMed] | |
N. S. Ong, Y. H. Koh, and Y. Q. Fu, “Microlens array produced using hot embossing process,” Microelectron. Eng. 60(3-4), 365–379 (2002). [CrossRef] | |
L. Yulin, L. Tonghai, J. Guohua, H. Baowen, H. Junmin, and W. Lili, “Research on micro-optical lenses fabrication technology,” Optik (Stuttg.) 118(8), 395–401 (2007). [CrossRef] | |
W. R. Cox, C. Guan, D. J. Hayes, and D. B. Wallace, “Microjet Printing of micro-optical interconnects,” J. Microelectron. Electron. Pack 23(3), 346–351 (2000). | |
D. Xie, H. H. Zhang, X. Y. Shu, J. F. Xiao, and S. Cao, “Multi-materials drop-on-demand inkjet technology based on pneumatic diaphragm actuator,” Sci. China. Technol. Soc. 53(6), 1605–1611 (2010). | |
H. H. Zhang, X. Y. Shu, J. F. Xiao, D. Xie, S. Cao, and Y. L. Xu, “A penumatically actuator diaphragm-driven micro-droplet generator,” China Patent 2009103055151.1 (2010). |
OCIS Codes
(220.0220) Optical design and fabrication : Optical design and fabrication
(220.4000) Optical design and fabrication : Microstructure fabrication
(230.3990) Optical devices : Micro-optical devices
ToC Category:
Optical Design and Fabrication
History
Original Manuscript: May 9, 2012
Revised Manuscript: June 6, 2012
Manuscript Accepted: June 11, 2012
Published: June 21, 2012
Virtual Issues
Vol. 7, Iss. 9 Virtual Journal for Biomedical Optics
Citation
Dan Xie, Honghai Zhang, Xiayun Shu, and Junfeng Xiao, "Fabrication of polymer micro-lens array with pneumatically diaphragm-driven drop-on-demand inkjet technology," Opt. Express 20, 15186-15195 (2012)
http://www.opticsinfobase.org/vjbo/abstract.cfm?URI=oe-20-14-15186
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References
- A. Akatay and H. Urey, “Design and optimization of microlens array based high resolution beam steering system,” Opt. Express15(8), 4523–4529 (2007). [CrossRef] [PubMed]
- R. Stevens and T. Miyashita, “Review of standards for microlenses and microlens arrays,” Imaging. Sci. J58(4), 202–212 (2010). [CrossRef]
- H. Ren, Y. H. Lin, and S. T. Wu, “Flat polymeric microlens array,” Opt. Commun.261(2), 296–299 (2006). [CrossRef]
- H. Ottevaere, B. Volckaerts, J. Lamprecht, J. Schwider, A. Hermanne, I. Veretennicoff, and H. Thienpont, “Two-dimensional plastic microlens arrays by deep lithography with protons: fabrication and characterization,” J. Opt. A, Pure Appl. Opt.4(4), S22–S28 (2002). [CrossRef]
- Q. H. Wang, H. Deng, T. T. Jiao, D. H. Li, and F. N. Wang, “Imitating micro-lens array for integral imaging,” Chin. Opt. Lett.8(5), 512–514 (2010). [CrossRef]
- W. Moench and H. Zappe, “Fabrication and testing of micro-lens arrays by all-liquid techniques,” J. Opt. A, Pure Appl. Opt.6(4), 330–337 (2004). [CrossRef]
- C. Peng, X. G. Liang, Z. L. Fu, and S. Y. Chou, “High fidelity fabrication of microlens arrays by nanoimprint using conformal mold duplication and low-pressure liquid material curing,” J. Vac. Sci. Technol. B25(2), 410–414 (2007). [CrossRef]
- M. Sokuler, D. Aronov, G. Rosenman, and L. A. Gheber, “Tailored polymer microlenses on treated glass surfaces,” Appl. Phys. Lett.90(20), 203106 (2007). [CrossRef]
- M. He, X. C. Yuan, N. Q. Ngo, J. Bu, and S. H. Tao, “Low-cost and efficient coupling technique using reflowed sol-gel microlens,” Opt. Express11(14), 1621–1627 (2003). [CrossRef] [PubMed]
- C. Y. Chang, S. Y. Yang, and M. H. Chu, “Rapid fabrication of ultraviolet-cured polymer microlens arrays by soft roller stamping process,” Microelectron. Eng.84(2), 355–361 (2007). [CrossRef]
- C. Y. Chang, S. Y. Yang, L. S. Huang, and K. H. Hsieh, “Fabrication of polymer microlens arrays using capillary forming with a soft mold of micro-holes array and UV-curable polymer,” Opt. Express14(13), 6253–6258 (2006). [CrossRef] [PubMed]
- N. S. Ong, Y. H. Koh, and Y. Q. Fu, “Microlens array produced using hot embossing process,” Microelectron. Eng.60(3-4), 365–379 (2002). [CrossRef]
- L. Yulin, L. Tonghai, J. Guohua, H. Baowen, H. Junmin, and W. Lili, “Research on micro-optical lenses fabrication technology,” Optik (Stuttg.)118(8), 395–401 (2007). [CrossRef]
- W. R. Cox, C. Guan, D. J. Hayes, and D. B. Wallace, “Microjet Printing of micro-optical interconnects,” J. Microelectron. Electron. Pack23(3), 346–351 (2000).
- D. Xie, H. H. Zhang, X. Y. Shu, J. F. Xiao, and S. Cao, “Multi-materials drop-on-demand inkjet technology based on pneumatic diaphragm actuator,” Sci. China. Technol. Soc.53(6), 1605–1611 (2010).
- H. H. Zhang, X. Y. Shu, J. F. Xiao, D. Xie, S. Cao, and Y. L. Xu, “A penumatically actuator diaphragm-driven micro-droplet generator,” China Patent 2009103055151.1 (2010).
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